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030-2410-003

Part # 030-2410-003
Description
Category UNKNOWN
Availability Out of Stock
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Technical Document


DISCLAIMER: The information provided herein is solely for informational purposes. Customers must be aware of the suitability of this product for their application, and consider that variable factors such as Manufacturer, Product Category, Date Codes, Pictures and Descriptions may differ from available inventory.

Dimensions are shown in mm (inch)
Dimensions subject to change
54
Tools and
Assembly
ZIF Connectors Tools and Assembly
Tooling
A
key feature of the Cannon DL connector
series is easy contact termination, both in
the field and in high-volume production.
An ergonomically designed hand crimp tool is
available for the low volume (loose contact)
applications and will accommodate two different
crimp contact sizes. To reduce overall costs, the
crimp jaws are replaceable.
Automatic crimp and strip/crimp machines are
available for high volume applications requiring a
large number of crimps (50,000 crimps per year or
more). These machines are leased to customers to
eliminate the need for heavy investment. They also
improve productivity for large pin count
applications.
DL Crimp contacts are designed to be hand
installed into the connector, no tooling is needed
for the insertion process. Extraction tools are
available for the removal of Crimp contacts for
easy repair even in field applications. Extraction
tools are also available for the Buss contacts, as
well as the factory installed Square Post contacts.
Extraction Tool — Buss Contacts
Extraction Tool for Buss Contact
Description Part Number
CET-DL3 274-7029-003
CET-DL4 274-7029-004
CET-DL4 274-7029-004
CET-DL5 274-7029-005
CET-DL6 274-7029-006
CET-DL6 274-7029-006
Buss Contact
Description Part Number
1 Pair 030-7380-001
2 Pair 030-7380-002
3 Pair 030-7380-003
4 Pair 030-7380-004
5 Pair 030-7380-005
6 Pair 030-7380-006
Dimensions are shown in mm (inch)
Dimensions subject to change
55
Tools and
Assembly
ZIF Connectors Tools and Assembly
Hand Crimp Tool
Hand Crimp Tool with Replaceable Jaw Set
Hand
Tool Description Part Number
1 CHTDLT 28-32 112108-0002
2 CHTDLT 20-26 112108-0001
3 CHTDLT 18-20 112108-0000
Crimp Tensile Strength
Crimp tensile strength is a measure of how hard a
wire can be pulled without breaking or separating
from the contact. This is the best way to verify that
the wire is properly terminated to the contact.
Periodic crimp tensile measurements are
recommended to insure the integrity of the crimp.
The table below contains the appropriate values for
DL crimp contacts.
Wire Trim Dimension
Wire Size (AWG) 32 30 28 26 24 22 20 18
Tensile Min. (lbs) 1 1.5 3 7 10 15 19 30
Wire Trim Dimension ‘‘A’’ 3,30 (.130) 3,30 (.130) 3,30 (.130) 3,30 (.130) 3,30 (.130) 3,30 (.130) 4,06 (.160) 4,06 (.160)
Insulation Dia. Max. 1,35 (.053) 1,35 (.053) 1,35 (.053) 1,65 (.065) 1,65 (.065) 1,88 (.074) 1,88 (.074) 1,88 (.074)
Extraction Tool — Crimp, Square Post, PC/RC Contacts
CET-DL10 CET-ECP CET-ECP-1
Description Part Number Contact Type PC Tail Extension
CET-DL10 274-7029-007 Crimp
CET-ECP 274-7045-000 Wrap Post 15,37 (.605)
CET-ECP-1 274-7045-001 Square Post 7,11 (.280)
Dimensions are shown in mm (inch)
Dimensions subject to change
56
Tools and
Assembly
ZIF Connectors Tools and Assembly
Assembly Instructions for Crimp Contacts
Contact Insertion:
All crimp contacts are inserted by hand. No tooling
is required for either the plug or receptacle.
Caution:Caution: Do not force contacts into contact
cavities. If contact encounters excessive
resistance during installation remove and re-insert
using a slight up and down motion. This will assure
positive cavity alignment.
Do not
install contact if
plug is in the
closed
or actuated position.
Plug:
Step 1. Prior to inserting contacts, turn the shaft
counter-clockwise to its maximum
open
position.
Step 2. With the retention lance positioned
away
from the shaft, insert contacts from the rear of the
plug.
Receptacle:
Step 1. With the retention lance positioned
toward
the shaft hole, insert contacts from the rear of the
receptacle.
Contact Removal for Crimp Contacts
Tool: CET-DL10
Release retention lance by inserting tip of
extraction tool into cavity until it bottoms on
insulator shoulder. Gently pull wire in direction of
arrow, see illustration, to remove contact from
insulator.
CAM
RETENTION
LANCE
(BOTTOM)
RETENTION
LANCE
(TOP)
RECEPTACLE
CONNECTOR
PLUG
CONNECTOR
SCREW
POLARIZING
POST
RETENTION
LANCE
(BOTTOM)
RETENTION
LANCE
(TOP)
CONTACT
RETENTION
LANCE
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