TTY 15186

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Technical Document


DISCLAIMER: The information provided herein is solely for informational purposes. Customers must be aware of the suitability of this product for their application, and consider that variable factors such as Manufacturer, Product Category, Date Codes, Pictures and Descriptions may differ from available inventory.

A1
REVISIONS
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
00779
OF
SCALE SHEET
REV
NAME
SIZE CAGE CODE DRAWING NO
DIMENSIONS:
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
DWN
CHK
APVD
MATERIAL FINISH
PRODUCT SPEC
APPLICATION SPEC
WEIGHT
P LTR DATE
APVD
DWNDESCRIPTION
LOC
DIST
5
67
8 34 2 1
D
B
A
A
B
C
C
D
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
RELEASED FOR PUBLICATION
C
COPYRIGHT
THIS DRAWING IS UNPUBLISHED.
AMP 4805 REV 31MAR2000
RESTRICTED TO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
1
2
4
6
7
8
9
10
11
12
13
14
A
RELEASED
18MAR2013
CC TE
Customer Accessible Production Drawing
TE Connectivity
Harrisburg, PA 17105-3608
2151860
C.CHEN
29JAN2013
S.XI
29JAN2013
I.CRUZ
29JAN2013
1:1 1 4
A
-
-
-
- -
mm
-
0.1
0.02
0.005
0.0005
-
A 66
Ocean Side Feed
Applicator
-
-
20
- -
20
ITEM
NO
DESCRIPTIONPART NO
-1-2-5-6-7-77
1
-
1
4-1633664-9
CRIMPER, WIRE
4-1633664-9
1111
1
1
2
-
1
455888-3
SPACER, CRIMPER
455888-3
1111
1
-
3
-
1
1633963-9
CRIMPER, INSULATION OVERLAP PREMIUM
1633963-9
1111
1
1
4
-
1
238011-4
BLOCK, CRIMPER SPACER
238011-4
1111
1
-
5
-
1
2119757-8
DEPRESSOR, SHEAR
2119757-8
1111
1
-
6
..
1
ITEM_6
-
-
----
-
-
7
..
1
ITEM_7
-
-
----
-
-
8
-
1
3-1633927-3
ANVIL, COMBINATION
3-1633927-3
1111
1
1
9
-
1
318707-1
FLOATING SHEAR, FRONT
318707-1
1111
1
-
10
-
1
2119805-1
SHEAR HOLDER, FRONT
2119805-1
1111
1
-
11
-
1
1-356885-4
STOP, SHEAR
1-356885-4
1111
1
-
12
-
1
SIMP_3-22280-3
SPRING, COMPRESSION
3-22280-3
1111
1
-
13
-
1
2119806
INSERT, SHEAR
2119806-1
1111
1
-
19
-
1
2119533
STRIPPER, SIDE FEED
2119533-1
1111
1
-
20
-
1
1-18028-2
WASHER, FLAT, REG M4
1-18028-2
1111
1
-
21
-
1
2168083-2
SCR, SKT HD CAP, RoHS, M4 X 8.0
2168083-2
1111
1
-
24
-
1
1320928-6
STRIP GUIDE
1320928-6
1111
1
-
28
-
1
1-455888-0
SPACER, CRIMPER
1-455888-0
1111
1
-
29
-
1
2119959-3
ASSEMBLY, STRIP GUIDE
2119959-3
1111
1
-
30
-
1
1-1320908-2
SPACER, STRIP GUIDE
1-1320908-2
1111
1
-
32
-
1
2161328
HEX HEAD, FLANGED, M5 x 8mm LONG
2161328-1
1111
1
-
33
-
2
2079383-5
SCR, BHSC, RoHS (M4 X 20)
2079383-5
2222
2
-
34
-
1
1-1752356-3
SUPPORT, TERMINAL
1-1752356-3
1111
1
-
35
-
1
2119092-1
BOLT, ADJUSTMENT
2119092-1
111-
1
-
37
-
1
2119085
FA HEAD, ATLANTIC STYLE
2119085-1
1111
1
-
38
-
1
2119644-1
RAM WASHER, PRECISION
2119644-1
1111
1
-
39
-
1
2119957-1
APPLICATOR SHIM PACK
2119957-1
111-
1
-
40
-
1
2119645
DISC, NUMBERED FA WIRE ADJUSTMENT
2119645-1
111-
1
-
41
-
1
2079383-7
SCR, BHSC, RoHS (M8 X 25)
2079383-7
1111
1
-
44
-
1
2119370
RAM, AMP STYLE, SIDE FEED
2119370-1
111-
1
-
46
-
1
2119656-9
APPLICATOR BASIC ASSEMBLY, SF
2119656-9
1111
1
-
47
-
1
2119653
FEED CAM, POST FEED
2119653-1
1---
-
-
48
-
1
2119652
FEED CAM, PRE FEED
2119652-1
1---
-
-
49
-
3
18023-9
SCR, SKT HD CAP M4 X 6.0
18023-9
21--
-
-
51
-
1
1901681-1
HOLDDOWN, TERMINAL
1901681-1
1111
1
-
52
-
1
1-5018030-0
NUT, HEX, REG, RoHS, M3.5
1-5018030-0
1111
1
-
54
-
4
2168400-1
SHCS, LOW HEAD, RoHS, M4 X 12
2168400-1
4444
4
-
56
-
1
1338685-1
PAWL, FEED
1338685-1
11--
-
-
59
-
1
5-18022-5
SCR, HEX HD CAP, M4 X 6.0
5-18022-5
11--
-
-
60
-
1
2079383-4
SCR, BHSC, RoHS (M4 X 8)
2079383-4
1111
1
-
62
-
3
992763-5
SCR, SET, SOC, CONE POINT, M3 x 4.0
992763-5
333-
3
-
63
-
1
2119793
LIMITER, ADJUSTMENT BOLT
2119793-1
111-
1
-
66
-
2
2168078-1
SCREW, DRIVE, RH, RoHS
2168078-1
2222
2
-
67
-
1
2119740-1
TAG,IDENTIFICATION
2119740-1
11--
1
-
71
-
1
2119956-1
DOCUMENTATION PACKAGE
2119956-1
1111
1
-
82
-
1
455888-5
SPACER, CRIMPER
455888-5
1111
1
-
117
-
1
2119944-1
FEED FINGER ASSEMBLY,SF
2119944-1
--REFREF
-
-
119
-
1
1-18028-2
WASHER, FLAT, REG M4
1-18028-2
1111
1
-
133
..
1
1633743-1
SERVO FEED LATCH ASM
1633743-1
--11
-
-
135
-
1
1901689_EMPTY_OCEAN_SF
MEMORY CHIP, PROGRAMMED
SEE NOTE 4
--REFREF
-
-
136
-
1
2119799
HOLDER,FEED FINGER, AF
2119799-1
-1--
-
-
137
-
1
3-23627-7
PIN, RETAIN, GRVD, 3/16 X .854
3-23627-7
-1--
-
-
163
-
1
240638
SPRING, FEED FINGER
240638-1
-1--
-
-
164
-
1
COUNTER_994970
COUNTER, MAGNETIC
994970-2
REFREFREFREF
REF
-
166
-
1
994969-1_GATD
MAGNET, RARE EARTH HIGH ENERGY
994969-1
1111
1
-
172
-
2
21045-3
RING, RETAIN, EXTERN, 3/16 CRESCENT
21045-3
-2--
-
-
174
-
1
1901680-2
GUIDE PIN,HOLDDOWN
1901680-2
1111
1
-
175
-
1
1752353-2
GUIDE PIN,HOLDDOWN
1752353-2
1111
1
-
176
-
1
8-22280-7_SIMP
SPRING, COMPRESSION
8-22280-7
1111
1
-
177
-
1
993111-1
PIN, SLOTTED SPRING 3.0 X 20.0
993111-1
1111
1
-
180
-
1
1-1752354-6
STANDOFF,HOLD-DOWN
1-1752354-6
1111
1
-
198
..
1
1901094-3
SPACER, FEEDER
1901094-3
--11
-
-
213
-
1
2119740-2
TAG,IDENTIFICATION
2119740-2
--11
-
-
238
-
1
2063440-1
AIR FEED MODULE
2063440-1
-1--
-
-
239
-
1
2119580-1
MECHANICAL FEED ASSEMBLY
2119580-1
1---
-
-
240
-
2
2168400-6
SHCS, LOW HEAD, RoHS, M5 X 16
2168400-6
--22
-
-
241
-
1
7-18023-7
SCR, SKT HD CAP M3 X 4.0
7-18023-7
1111
1
-
242
-
1
2119083
RETAINER, INSULATION DIAL
2119083-1
1111
1
-
243
-
1
2079764
WASHER, WAVE SPRING, CREST-TO-CREST
2079764-1
1111
1
-
244
-
1
2119082-8
CAM, SNAIL, INSULATION ADJUSTMENT
2119082-8
1111
1
-
245
-
1
2119758
RAM, AMP STYLE, SIDE FEED, NON-ADJ.
2119758-1
---1
-
-
246
-
1
1-22279-3_SIMP
SPRING, COMPRESSION
1-22279-3
111-
1
-
247
-
1
2119798-1
DETENT PIN
2119798-1
111-
1
-
ITEM
NO
DESCRIPTIONPART NO
-1-2-5-6-7-77
248
-
1
2119641-1
FEED CAM, AIR FEED
2119641-1
-1--
-
-
249
-
1
2079988_GATD
BUSHING, LCH5-12, MISUMI
2079988-1
-1--
-
-
250
-
1
2119640-1
PUSH ROD, AIR FEED
2119640-1
-1--
-
-
252
-
1
8-21084-0_GATD
O-RING, .676 ID, .070 DIA. MAT.
8-21084-0
111-
1
-
260
-
1
2119957-2
APPLICATOR SHIM PACK
2119957-2
---1
-
-
261
-
1
1633782-3
FENCE
1633782-3
1111
1
-
262
-
2
2168083-1
SCR, SKT HD CAP, RoHS, M3 X 8.0
2168083-1
2222
2
-
263
-
1
1-690438-0
FRONT STRIP GUIDE
1-690438-0
1111
1
-
264
-
2
2168083-1
SCR, SKT HD CAP, RoHS, M3 X 8.0
2168083-1
2222
2
-
265
-
1
240792-1
DRAG, TERMINAL
240792-1
1111
1
-
266
-
1
356835-1
LEVER, DRAG RELEASE
356835-1
1111
1
-
267
-
1
980371-4
SCR, SKT HD SHLDR 5.0 DIA X 6.0
980371-4
1111
1
-
268
-
2
22283-1
SPRING, COMPRESSION
22283-1
2222
2
-
269
-
2
2-18032-5
SCR, SET, FLT POINT M5 X 20.0
2-18032-5
2222
2
-
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER
REVISION DESCRIPTION FEED TYPE
APPLICATOR STYLE CONVERSION CHART
CONVERT TO PART NUMBERS REQUIRED
2151860 -1 A FINE CRIMP HEIGHT ADJUST MECHANICAL
PNEUMATIC FEED 2119950-1 1338685-1 5-18022-5 2119641-1 2119799-1 2063440-1
SERVO LATCH PLATE 2119951-1 - 8- 2151860 -5 1901094-3 1-1752354-6 2168400-6 (QUANTITY 2)
SMART APPLICATOR 2161326-1 - 8- 2151860 -4 - - -
2151860 -2 A FINE CRIMP HEIGHT ADJUST PNEUMATIC
MECHANICAL FEED 2119949-1 1338685-1 5-18022-5 2119653-1 - -
SERVO LATCH PLATE 2119951-1 - 8- 2151860 -5 1901094-3 1-1752354-6 2168400-6 (QUANTITY 2)
SMART APPLICATOR 2161326-1 - 8- 2151860 -4 - - -
2151860 -5 A FINE CRIMP HEIGHT ADJUST
SERVO
LATCH PLATE
MECHANICAL FEED 2119949-1 1338685-1 5-18022-5 2119653-1 - -
PNEUMATIC FEED 2119950-1 1338685-1 5-18022-5 2119641-1 2119799-1 2063440-1
2151860 -6 A NON-CRIMP HEIGHT ADJUST
SERVO
LATCH PLATE
- - - - - - -
- - - - - - -
2151860 -7 A FINE CRIMP HEIGHT ADJUST NONE - - - - - - -
7- 2151860 -7 A CRIMP TOOLING KIT - - - - - - - -
TERMINAL DATA:
FCI TERMINAL
FCI CRIMP SPECIFICATION
TERMINAL NAME:
TERMINAL
WIRE STRIP LENGTH
INSULATION DIAMETER RANGE
4.62-5.38 mm [.182-.212 IN]
n
1.30-2.10 mm [.051-.083 IN]
TERMINAL
APPLICATION
SPECIFICATION
FCI SPEC - -
- - -
TERMINALS APPLIED
TE TERMINAL
C1__DWG_PN_1_0
FCI TERMINAL
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_3_0
FCI TERMINAL
C1__DWG_PN_4_0
286964-1
C1__DWG_PN_1_1
211CL2S1120
C1__DWG_PN_2_1
286964-2
C1__DWG_PN_3_1
211CL2S1230
C1__DWG_PN_4_1
WIRE
SIZE
CRIMP HEIGHT
mm [INCH]
0.75mm2
W1__DWG_WGAUGE_1
1.28+/-0.04 [.050+/-.002]
W1__DWG_CRIMP_HT_1
0.35+0.35mm2
W1__DWG_WGAUGE_2
1.27+/-0.04 [.050+/-.002]
W1__DWG_CRIMP_HT_2
0.60mm2
W1__DWG_WGAUGE_3
1.25+/-0.04 [.049+/-.002]
W1__DWG_CRIMP_HT_3
0.50mm2
W1__DWG_WGAUGE_4
1.22+/-0.04 [.048+/-.002]
W1__DWG_CRIMP_HT_4
0.35mm2
W1__DWG_WGAUGE_5
1.18+/-0.04 [.046+/-.002]
W1__DWG_CRIMP_HT_5
APPLICATOR DATA
CRIMP SIZE TYPE
WIRE
2.12 mm [.083]
F
INSUL
2.54 mm [.100]
OV
APPLICATOR INSTRUCTIONS
408-10389
TERMINAL DATA:
TE TERMINAL
FCI CRIMP SPECIFICATION
TERMINAL NAME:
AMP MCP 2.8K FLAT TYPE RECEPTACLE
WIRE STRIP LENGTH
INSULATION DIAMETER RANGE
.171-.186 IN [4.34-4.72 mm]
n
.120-.125 IN [3.05-3.18 mm]
TERMINAL
APPLICATION
SPECIFICATION
- - -
- - -
TERMINALS APPLIED
TE TERMINAL
C3__DWG_PN_1_0
TE TERMINAL
C3__DWG_PN_2_0
TE TERMINAL
C3__DWG_PN_3_0
TE SEAL
C3__DWG_PN_4_0
67890-1 (C)
C3__DWG_PN_1_1
67890-3 (C)
C3__DWG_PN_2_1
67890-5 (C)
C3__DWG_PN_3_1
67890-7 (C)
C3__DWG_PN_4_1
67890-2 (C)
C3__DWG_PN_1_2
67890-4 (C)
C3__DWG_PN_2_2
67890-6 (C)
C3__DWG_PN_3_2
67890-8 (C)
C3__DWG_PN_4_2
WIRE
SIZE
CRIMP HEIGHT
mm [INCH]
CRIMP HEIGHT
REFERENCE SETTING
4.2
W1__FA_SETTING_1
4.4
W1__FA_SETTING_2
4.5
W1__FA_SETTING_3
4.7
W1__FA_SETTING_4
4.9
W1__FA_SETTING_5
CRIMP HEIGHT
REFERENCE SETTING
CRIMP HEIGHT
REFERENCE SETTING
WIRE
SIZE
CRIMP HEIGHT
mm [INCH]
TERMINAL DATA:
TE TERMINAL
FCI CRIMP SPECIFICATION
TERMINAL NAME:
AMP MCP 2.8K FLAT TYPE RECEPTACLE
WIRE STRIP LENGTH
INSULATION DIAMETER RANGE
.171-.186 IN [4.34-4.72 mm]
n
.120-.125 IN [3.05-3.18 mm]
TERMINAL
APPLICATION
SPECIFICATION
- - -
- - -
TERMINALS APPLIED
TE TERMINAL
C2__DWG_PN_1_0
TE TERMINAL
C2__DWG_PN_2_0
TE SEAL
C2__DWG_PN_3_0
TE SEAL
C2__DWG_PN_4_0
987654-1 (B)
C2__DWG_PN_1_1
987654-4 (B)
C2__DWG_PN_2_1
987654-7 (B)
C2__DWG_PN_3_1
1-987654-0 (B)
C2__DWG_PN_4_1
987654-2 (B)
C2__DWG_PN_1_2
987654-5 (B)
C2__DWG_PN_2_2
987654-8 (B)
C2__DWG_PN_3_2
1-987654-1 (B)
C2__DWG_PN_4_2
987654-3 (B)
C2__DWG_PN_1_3
987654-6 (B)
C2__DWG_PN_2_3
987654-9 (B)
C2__DWG_PN_3_3
1-987654-2 (B)
C2__DWG_PN_4_3
SET UP GAUGE
2119599-1
ATLANTIC VERSION
Shown on sheets 1 of 4 & 2 of 4
(Pacific version shown on sheets 3 of 4 & 4 of 4)
APPLICATOR DATA
CRIMP SIZE TYPE
WIRE
2.12 mm [.083]
F
INSUL
-
-
APPLICATOR INSTRUCTIONS
408-10389
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER
REVISION DESCRIPTION FEED TYPE
APPLICATOR STYLE CONVERSION CHART
CONVERT TO PART NUMBERS REQUIRED
2151860 -2 1 FINE CRIMP HEIGHT ADJUST PNEUMATIC
- - - - - - -
SERVO LATCH PLATE 2119951-1 - 8- 2151860 -5 1901094-3 1-1752354-6 2168400-6 (QUANTITY 2)
SMART APPLICATOR 2161326-1 - 8- 2151860 -4 - - -
2151860 -5 1 FINE CRIMP HEIGHT ADJUST
SERVO
LATCH PLATE
- - - - - - -
PNEUMATIC FEED
2119950-1 1338685-1 5-18022-5 2119641-1 2119799-1 2063440-1
2151860 -6 1 NON-CRIMP HEIGHT ADJUST
SERVO
LATCH PLATE
- - - - - - -
- - - - - - -
2151860 -7 1 FINE CRIMP HEIGHT ADJUST NONE - - - - - - -
7- 2151860 -7 1 CRIMP TOOLING KIT - - - - - - - -
RECOMMENDED SPARE PARTS
GREASE BEARING SURFACES LIGHTLY
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8- 2151860 -4
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8- 2151860 -4
SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- 2151860 -5
SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- 2151860 -6
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62, 180 & 242.
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37, 180 & 242.
GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252.
MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6)
USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF 4.52 .
THIS APPLICATOR APPLIES TERMINAL WITH A SEAL.
APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD
HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION.
APPLY #1-23419-5 LOC-TITE TO THREADS.
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
CUT TO LENGTH AT ASSEMBLY.
THIS APPLICATOR HAS BEEN DESIGNED TO APPLY WIRES WITH
THIN WALL (FLR) INSULATION.
THIS APPLICATOR HAS BEEN DESIGNED TO APPLY WIRES WITH
THIN WALL (FLR) INSULATION. THE INSULATION CRIMP &
APPLICABLE INSULATION RANGE MAY NOT CONFORM TO PARAMETERS
LISTED IN THE APPLICATION SPECIFICATION.
INSULATION RANGLE QUOTED IS THAT OF THE TERMINAL. THE SEAL
INSULATION RANGE IS #- # [# - # IN.]
INSULATION CRIMP MAY NOT CONFORM TO THAT STATED IN
RELEVANT APPLICATION SPECIFICATION.
FEED ADJUSTMENTS MAY BE REQUIRED WHEN SWITCHING TERMINALS.
SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
RECOMMENDED SPARE PARTS
GREASE BEARING SURFACES LIGHTLY
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8- 2151860 -4
SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- 2151860 -5
SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- 2151860 -6
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62, 180 & 242.
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37, 180 & 242.
GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252.
MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6)
USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF 4.52 .
1
1
1
1
1
1
1
2
4
6
7
8
9
10
11
12
1
1
1
1
1
4
4
12
1
9
9
9
DIMENSIONING AND TOLERANCING PER ASME Y14.5M-2009
10
A1
REVISIONS
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
00779
OF
SCALE SHEET
REV
NAME
SIZE CAGE CODE DRAWING NO
DIMENSIONS:
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
DWN
CHK
APVD
MATERIAL FINISH
PRODUCT SPEC
APPLICATION SPEC
WEIGHT
P LTR DATE
APVD
DWNDESCRIPTION
LOC
DIST
5
67
8 34 2 1
D
B
A
A
B
C
C
D
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
RELEASED FOR PUBLICATION
C
COPYRIGHT
THIS DRAWING IS UNPUBLISHED.
AMP 4805 REV 31MAR2000
RESTRICTED TO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
-
SEE SHEET 1
-
- -
Customer Accessible Production Drawing
TE Connectivity
Harrisburg, PA 17105-3608
2151860
C.CHEN
29JAN2013
S.XI
29JAN2013
I.CRUZ
29JAN2013
1:1 2 4
A
-
-
-
- -
mm
-
0.1
0.02
0.005
0.0005
-
A 66
Ocean Side Feed
Applicator
-
-
20
- -
20
4.44 0.50
0.175 0.019[ ]
16.88
[.665]
18.50
[.730]
ATLANTIC VERSION
Shown on sheets 1 of 4 & 2 of 4
(Pacific version shown on sheets 3 of 4 & 4 of 4)
4
35
40
37
174
51
52
24
38
242
33
60
41
54
21
28
2
82
30
19
34
67
32
243
175
244
46 10
241
11
180
63
3
44
247
13
12
177
5
66
62
246
176
245
213
1
8
20
166
29
252
39
260
54
164
A
119
9
261
262
263
264
265
266 267
268
269
HOLDDOWN SET-UP
50
REF
44
245
REF
REF
TERMINAL SUPPORT LOCATION
34
8
REF
REF
29
30
REF
REF
FEED TRACK POSITION
GUIDE BY INSULATION BARREL
ITEM 30 LOCATED AT
REAR HOLES
47
49
FEED TYPE
48
49
49
248
239
250
249
238
136
137
163
172
135
240
133
198
117
REF
CAM POSITIONS
SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
CAM POSITION
59
56
59
56
11
2
2
2
2
2
2
8
2
2
7
7
6
2
10
1
1
1
1
1
1
11
6
6
6
MECHANICAL
POST FEED
30mm STROKE
40mm STROKE
MECHANICAL
PRE FEED
30mm STROKE
40mm STROKE
AIR FEED
30mm STROKE
40mm STROKE
MECHANICAL
A
PNEUMATIC
A
4
2
SERVO
LATCH PLATE
A
SERVO FEEDER
NOT INCLUDED
DIMENSIONING AND TOLERANCING PER ASME Y14.5M-2009
A1
REVISIONS
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
00779
OF
SCALE SHEET
REV
NAME
SIZE CAGE CODE DRAWING NO
DIMENSIONS:
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
DWN
CHK
APVD
MATERIAL FINISH
PRODUCT SPEC
APPLICATION SPEC
WEIGHT
P LTR DATE
APVD
DWNDESCRIPTION
LOC
DIST
5
67
8 34 2 1
D
B
A
A
B
C
C
D
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
RELEASED FOR PUBLICATION
C
COPYRIGHT
THIS DRAWING IS UNPUBLISHED.
AMP 4805 REV 31MAR2000
RESTRICTED TO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
6
7
8
9
10
11
12
13
-
SEE SHEET 1
-
- -
Customer Accessible Production Drawing
TE Connectivity
Harrisburg, PA 17105-3608
2151860
C.CHEN
29JAN2013
S.XI
29JAN2013
I.CRUZ
29JAN2013
1:1 3 4
A
-
-
-
- -
mm
-
0.1
0.02
0.005
0.0005
-
A 66
Ocean Side Feed
Applicator
-
-
20
- -
20
SET UP GAUGE
2119599-1
APPLICATOR DATA
CRIMP SIZE TYPE
WIRE
2.12 mm [.083]
F
INSUL
2.54 mm [.100]
OV
APPLICATOR INSTRUCTIONS
408-10389
TERMINAL DATA:
FCI TERMINAL
FCI CRIMP SPECIFICATION
TERMINAL NAME:
TERMINAL
WIRE STRIP LENGTH
INSULATION DIAMETER RANGE
4.62-5.38 mm [.182-.212 IN]
n
1.30-2.10 mm [.051-.083 IN]
TERMINAL
APPLICATION
SPECIFICATION
FCI SPEC - -
- - -
TERMINALS APPLIED
TE TERMINAL
C1__DWG_PN_1_0
FCI TERMINAL
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_3_0
FCI TERMINAL
C1__DWG_PN_4_0
286964-1
C1__DWG_PN_1_1
211CL2S1120
C1__DWG_PN_2_1
286964-2
C1__DWG_PN_3_1
211CL2S1230
C1__DWG_PN_4_1
WIRE
SIZE
CRIMP HEIGHT
mm [INCH]
0.75mm2
W1__DWG_WGAUGE_1
1.28+/-0.04 [.050+/-.002]
W1__DWG_CRIMP_HT_1
0.35+0.35mm2
W1__DWG_WGAUGE_2
1.27+/-0.04 [.050+/-.002]
W1__DWG_CRIMP_HT_2
0.60mm2
W1__DWG_WGAUGE_3
1.25+/-0.04 [.049+/-.002]
W1__DWG_CRIMP_HT_3
0.50mm2
W1__DWG_WGAUGE_4
1.22+/-0.04 [.048+/-.002]
W1__DWG_CRIMP_HT_4
0.35mm2
W1__DWG_WGAUGE_5
1.18+/-0.04 [.046+/-.002]
W1__DWG_CRIMP_HT_5
CRIMP HEIGHT
REFERENCE SETTING
4.2
W1__FA_SETTING_1
4.4
W1__FA_SETTING_2
4.5
W1__FA_SETTING_3
4.7
W1__FA_SETTING_4
4.9
W1__FA_SETTING_5
TERMINAL DATA:
TE TERMINAL
FCI CRIMP SPECIFICATION
TERMINAL NAME:
AMP MCP 2.8K FLAT TYPE RECEPTACLE
WIRE STRIP LENGTH
INSULATION DIAMETER RANGE
.171-.186 IN [4.34-4.72 mm]
n
.120-.125 IN [3.05-3.18 mm]
TERMINAL
APPLICATION
SPECIFICATION
- - -
- - -
TERMINALS APPLIED
TE TERMINAL
C2__DWG_PN_1_0
TE TERMINAL
C2__DWG_PN_2_0
TE SEAL
C2__DWG_PN_3_0
TE SEAL
C2__DWG_PN_4_0
987654-1 (B)
C2__DWG_PN_1_1
987654-4 (B)
C2__DWG_PN_2_1
987654-7 (B)
C2__DWG_PN_3_1
1-987654-0 (B)
C2__DWG_PN_4_1
987654-2 (B)
C2__DWG_PN_1_2
987654-5 (B)
C2__DWG_PN_2_2
987654-8 (B)
C2__DWG_PN_3_2
1-987654-1 (B)
C2__DWG_PN_4_2
987654-3 (B)
C2__DWG_PN_1_3
987654-6 (B)
C2__DWG_PN_2_3
987654-9 (B)
C2__DWG_PN_3_3
1-987654-2 (B)
C2__DWG_PN_4_3
WIRE
SIZE
CRIMP HEIGHT
mm [INCH]
CRIMP HEIGHT
REFERENCE SETTING
TERMINAL DATA:
TE TERMINAL
FCI CRIMP SPECIFICATION
TERMINAL NAME:
AMP MCP 2.8K FLAT TYPE RECEPTACLE
WIRE STRIP LENGTH
INSULATION DIAMETER RANGE
.171-.186 IN [4.34-4.72 mm]
n
.120-.125 IN [3.05-3.18 mm]
TERMINAL
APPLICATION
SPECIFICATION
- - -
- - -
TERMINALS APPLIED
TE TERMINAL
C3__DWG_PN_1_0
TE TERMINAL
C3__DWG_PN_2_0
TE TERMINAL
C3__DWG_PN_3_0
TE SEAL
C3__DWG_PN_4_0
67890-1 (C)
C3__DWG_PN_1_1
67890-3 (C)
C3__DWG_PN_2_1
67890-5 (C)
C3__DWG_PN_3_1
67890-7 (C)
C3__DWG_PN_4_1
67890-2 (C)
C3__DWG_PN_1_2
67890-4 (C)
C3__DWG_PN_2_2
67890-6 (C)
C3__DWG_PN_3_2
67890-8 (C)
C3__DWG_PN_4_2
WIRE
SIZE
CRIMP HEIGHT
mm [INCH]
CRIMP HEIGHT
REFERENCE SETTING
PACIFIC VERSION
Shown on sheets 3 of 4 & 4 of 4
(Atlantic version shown on sheets 1 of 4 & 2 of 4)
ITEM
NO
DESCRIPTIONPART NO
-21-22-25-27-77
1
-
1
4-1633664-9
CRIMPER, WIRE
4-1633664-9
111
1
1
2
-
1
455888-3
SPACER, CRIMPER
455888-3
111
1
-
3
-
1
1633963-9
CRIMPER, INSULATION OVERLAP PREMIUM
1633963-9
111
1
1
4
-
1
238011-4
BLOCK, CRIMPER SPACER
238011-4
111
1
-
5
-
1
2119757-8
DEPRESSOR, SHEAR
2119757-8
111
1
-
6
..
1
ITEM_6
-
-
---
-
-
7
..
1
ITEM_7
-
-
---
-
-
8
-
1
3-1633927-3
ANVIL, COMBINATION
3-1633927-3
111
1
1
9
-
1
318707-1
FLOATING SHEAR, FRONT
318707-1
111
1
-
10
-
1
2119805-1
SHEAR HOLDER, FRONT
2119805-1
111
1
-
11
-
1
1-356885-4
STOP, SHEAR
1-356885-4
111
1
-
12
-
1
SIMP_3-22280-3
SPRING, COMPRESSION
3-22280-3
111
1
-
13
-
1
2119806
INSERT, SHEAR
2119806-1
111
1
-
19
-
1
2119533
STRIPPER, SIDE FEED
2119533-1
111
1
-
20
-
1
1-18028-2
WASHER, FLAT, REG M4
1-18028-2
111
1
-
21
-
1
2168083-2
SCR, SKT HD CAP, RoHS, M4 X 8.0
2168083-2
111
1
-
24
-
1
1320928-6
STRIP GUIDE
1320928-6
111
1
-
28
-
1
1-455888-0
SPACER, CRIMPER
1-455888-0
111
1
-
29
-
1
2119959-3
ASSEMBLY, STRIP GUIDE
2119959-3
111
1
-
30
-
1
1-1320908-2
SPACER, STRIP GUIDE
1-1320908-2
111
1
-
32
-
1
2161328
HEX HEAD, FLANGED, M5 x 8mm LONG
2161328-1
111
1
-
33
-
2
2079383-5
SCR, BHSC, RoHS (M4 X 20)
2079383-5
222
2
-
34
-
1
1-1752356-3
SUPPORT, TERMINAL
1-1752356-3
111
1
-
38
-
1
2119644-1
RAM WASHER, PRECISION
2119644-1
111
1
-
39
-
1
2119957-1
APPLICATOR SHIM PACK
2119957-1
111
1
-
40
-
1
2119645
DISC, NUMBERED FA WIRE ADJUSTMENT
2119645-1
111
1
-
41
-
1
2079383-7
SCR, BHSC, RoHS (M8 X 25)
2079383-7
111
1
-
48
-
1
2119652
FEED CAM, PRE FEED
2119652-1
1--
-
-
49
-
3
18023-9
SCR, SKT HD CAP M4 X 6.0
18023-9
21-
-
-
51
-
1
1901681-1
HOLDDOWN, TERMINAL
1901681-1
111
1
-
52
-
1
1-5018030-0
NUT, HEX, REG, RoHS, M3.5
1-5018030-0
111
1
-
56
-
1
1338685-1
PAWL, FEED
1338685-1
11-
-
-
59
-
1
5-18022-5
SCR, HEX HD CAP, M4 X 6.0
5-18022-5
11-
-
-
62
-
3
992763-5
SCR, SET, SOC, CONE POINT, M3 x 4.0
992763-5
333
3
-
63
-
1
2119793
LIMITER, ADJUSTMENT BOLT
2119793-1
111
1
-
66
-
2
2168078-1
SCREW, DRIVE, RH, RoHS
2168078-1
222
2
-
67
-
1
2119740-1
TAG,IDENTIFICATION
2119740-1
11-
1
-
71
-
1
2119956-1
DOCUMENTATION PACKAGE
2119956-1
111
1
-
82
-
1
455888-5
SPACER, CRIMPER
455888-5
111
1
-
117
-
1
2119944-1
FEED FINGER ASSEMBLY,SF
2119944-1
--REF
-
-
119
-
1
1-18028-2
WASHER, FLAT, REG M4
1-18028-2
111
1
-
133
..
1
1633743-1
SERVO FEED LATCH ASM
1633743-1
--1
-
-
135
-
1
1901689_EMPTY_OCEAN_SF
MEMORY CHIP, PROGRAMMED
SEE NOTE 4
--REF
-
-
136
-
1
2119799
HOLDER,FEED FINGER, AF
2119799-1
-1-
-
-
137
-
1
3-23627-7
PIN, RETAIN, GRVD, 3/16 X .854
3-23627-7
-1-
-
-
139
-
1
2119092-2
BOLT, ADJUSTMENT
2119092-2
111
1
-
140
-
1
2119650
RAM, ASIAN STYLE, SIDE FEED
2119650-1
111
1
-
141
-
1
1-2119656-0
APPLICATOR BASIC ASSEMBLY, SF
1-2119656-0
111
1
-
142
-
1
2119653-2
FEED CAM, POST FEED
2119653-2
1--
-
-
143
-
4
2168400-5
SHCS, LOW HEAD, RoHS, M4 X 20
2168400-5
444
4
-
144
-
1
2079383-8
SCR, BHSC, RoHS (M4 X 16)
2079383-8
111
1
-
145
-
1
2119798-2
DETENT PIN
2119798-2
111
1
-
151
-
1
2119641-2
FEED CAM, AIR FEED
2119641-2
-1-
-
-
152
-
1
8-21084-1_GATD
O-RING, .801 ID, .070 DIA. MAT.
8-21084-1
111
1
-
163
-
1
240638
SPRING, FEED FINGER
240638-1
-1-
-
-
164
-
1
COUNTER_994970
COUNTER, MAGNETIC
994970-2
REFREFREF
REF
-
166
-
1
994969-1_GATD
MAGNET, RARE EARTH HIGH ENERGY
994969-1
111
1
-
172
-
2
21045-3
RING, RETAIN, EXTERN, 3/16 CRESCENT
21045-3
-2-
-
-
174
-
1
1901680-2
GUIDE PIN,HOLDDOWN
1901680-2
111
1
-
175
-
1
1752353-2
GUIDE PIN,HOLDDOWN
1752353-2
111
1
-
176
-
1
8-22280-7_SIMP
SPRING, COMPRESSION
8-22280-7
111
1
-
177
-
1
993111-1
PIN, SLOTTED SPRING 3.0 X 20.0
993111-1
111
1
-
180
-
1
1-1752354-6
STANDOFF,HOLD-DOWN
1-1752354-6
111
1
-
198
..
1
1901094-3
SPACER, FEEDER
1901094-3
--1
-
-
213
-
1
2119740-2
TAG,IDENTIFICATION
2119740-2
--1
-
-
238
-
1
2063440-1
AIR FEED MODULE
2063440-1
-1-
-
-
239
-
1
2119580-1
MECHANICAL FEED ASSEMBLY
2119580-1
1--
-
-
240
-
2
2168400-6
SHCS, LOW HEAD, RoHS, M5 X 16
2168400-6
--2
-
-
241
-
1
7-18023-7
SCR, SKT HD CAP M3 X 4.0
7-18023-7
111
1
-
242
-
1
2119083
RETAINER, INSULATION DIAL
2119083-1
111
1
-
243
-
1
2079764
WASHER, WAVE SPRING, CREST-TO-CREST
2079764-1
111
1
-
244
-
1
2119082-8
CAM, SNAIL, INSULATION ADJUSTMENT
2119082-8
111
1
-
246
-
1
1-22279-3_SIMP
SPRING, COMPRESSION
1-22279-3
111
1
-
ITEM
NO
DESCRIPTIONPART NO
-21-22-25-27-77
249
-
1
2079988_GATD
BUSHING, LCH5-12, MISUMI
2079988-1
-1-
-
-
250
-
1
2119640-1
PUSH ROD, AIR FEED
2119640-1
-1-
-
-
251
-
1
2119782
FINE ADJUST HEAD ASM, PACIFIC STYLE
2119782-1
111
1
-
261
-
1
1633782-3
FENCE
1633782-3
111
1
-
262
-
2
2168083-1
SCR, SKT HD CAP, RoHS, M3 X 8.0
2168083-1
222
2
-
263
-
1
1-690438-0
FRONT STRIP GUIDE
1-690438-0
111
1
-
264
-
2
2168083-1
SCR, SKT HD CAP, RoHS, M3 X 8.0
2168083-1
222
2
-
265
-
1
240792-1
DRAG, TERMINAL
240792-1
111
1
-
266
-
1
356835-1
LEVER, DRAG RELEASE
356835-1
111
1
-
267
-
1
980371-4
SCR, SKT HD SHLDR 5.0 DIA X 6.0
980371-4
111
1
-
268
-
2
22283-1
SPRING, COMPRESSION
22283-1
222
2
-
269
-
2
2-18032-5
SCR, SET, FLT POINT M5 X 20.0
2-18032-5
222
2
-
PACIFIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER
REVISION DESCRIPTION FEED TYPE
APPLICATOR STYLE CONVERSION CHART
CONVERT TO PART NUMBERS REQUIRED
2- 2151860 -1 A FINE CRIMP HEIGHT ADJUST MECHANICAL
PNEUMATIC FEED 2119950-1 1338685-1 5-18022-5 2119641-2 2119799-1 2063440-1
SERVO LATCH PLATE 2119951-1 - 8- 2151860 -5 1901094-3 1-1752354-6 2168400-6 (QUANTITY 2)
SMART APPLICATOR 2161326-1 - 8- 2151860 -4 - - -
2- 2151860 -2 A FINE CRIMP HEIGHT ADJUST
PNEUMATIC
MECHANICAL FEED 2119949-1 1338685-1 5-18022-5 2119653-2 - -
SERVO LATCH PLATE 2119951-1 - 8- 2151860 -5 1901094-3 1-1752354-6 2168400-6 (QUANTITY 2)
SMART APPLICATOR 2161326-1 - 8- 2151860 -4 - - -
2- 2151860 -5 A FINE CRIMP HEIGHT ADJUST
SERVO
LATCH PLATE
MECHANICAL FEED 2119949-1 1338685-1 5-18022-5 2119653-2 - -
PNEUMATIC FEED 2119950-1 1338685-1 5-18022-5 2119641-2 2119799-1 2063440-1
2- 2151860 -7 A FINE CRIMP HEIGHT ADJUST NONE - - - - - - -
7- 2151860 -7 A CRIMP TOOLING KIT - - - - - - - -
APPLICATOR DATA
CRIMP SIZE TYPE
WIRE
2.12 mm [.083]
F
INSUL
-
-
APPLICATOR INSTRUCTIONS
408-10389
PACIFIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER
REVISION DESCRIPTION FEED TYPE
APPLICATOR STYLE CONVERSION CHART
CONVERT TO PART NUMBERS REQUIRED
2- 2151860 -2 1 FINE CRIMP HEIGHT ADJUST PNEUMATIC
- - - - - - -
SERVO LATCH PLATE 2119951-1 - 8- 2151860 -5 1901094-3 1-1752354-6 2168400-6 (QUANTITY 2)
SMART APPLICATOR 2161326-1 - 8- 2151860 -4 - - -
2- 2151860 -5 1
FINE CRIMP HEIGHT ADJUST
SERVO
LATCH PLATE
- - - - - - -
PNEUMATIC FEED 2119950-1 1338685-1 5-18022-5 2119641-2 2119799-1 2063440-1
2- 2151860 -7 1 FINE CRIMP HEIGHT ADJUST NONE - - - - - - -
7- 2151860 -7 1 CRIMP TOOLING KIT - - - - - - - -
RECOMMENDED SPARE PARTS
GREASE BEARING SURFACES LIGHTLY
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8- 2151860 -4
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8- 2151860 -4
SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- 2151860 -5
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62, 180 & 242.
GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 & 152.
MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
THIS APPLICATOR APPLIES TERMINAL WITH A SEAL.
APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD
HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION.
APPLY #1-23419-5 LOC-TITE TO THREADS.
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
CUT TO LENGTH AT ASSEMBLY.
THIS APPLICATOR HAS BEEN DESIGNED TO APPLY WIRES WITH
THIN WALL (FLR) INSULATION.
THIS APPLICATOR HAS BEEN DESIGNED TO APPLY WIRES WITH
THIN WALL (FLR) INSULATION. THE INSULATION CRIMP &
APPLICABLE INSULATION RANGE MAY NOT CONFORM TO PARAMETERS
LISTED IN THE APPLICATION SPECIFICATION.
INSULATION RANGLE QUOTED IS THAT OF THE TERMINAL. THE SEAL
INSULATION RANGE IS #- # [# - # IN.]
INSULATION CRIMP MAY NOT CONFORM TO THAT STATED IN
RELEVANT APPLICATION SPECIFICATION.
FEED ADJUSTMENTS MAY BE REQUIRED WHEN SWITCHING TERMINALS.
SHEETS 1 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION
RECOMMENDED SPARE PARTS
GREASE BEARING SURFACES LIGHTLY
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8- 2151860 -4
SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- 2151860 -5
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62, 180 & 242.
GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 & 152.
MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
1
2
4
1
1
1
1
1
1
1
2
4
6
7
8
9
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9
9
9
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4
DIMENSIONING AND TOLERANCING PER ASME Y14.5M-2009
10
12NEXT

Freelance Electronics
13197 Sandoval Street
Santa Fe Springs, CA 90670

Hours of Operation
Monday-Friday 7:30am-4:30pm PST
(Deadline for next day shipment 2:00pm PST)

Trustworthy Standards Serving the Electronic Components
Industry since 1986

Government Cage code#-1V4R6
Duns Number# 788130532
Certified Small Disadvantaged Business