A1
REVISIONS
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
00779
OF
SCALE SHEET
REV
NAME
SIZE CAGE CODE DRAWING NO
DIMENSIONS:
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
DWN
CHK
APVD
MATERIAL FINISH
PRODUCT SPEC
APPLICATION SPEC
WEIGHT
P LTR DATE
APVD
DWNDESCRIPTION
LOC
DIST
5
67
8 34 2 1
D
B
A
A
B
C
C
D
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
RELEASED FOR PUBLICATION
C
COPYRIGHT
THIS DRAWING IS UNPUBLISHED.
AMP 4805 REV 31MAR2000
RESTRICTED TO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
SET UP GAUGE
2119599-2
PACIFIC VERSION
Shown on sheets 3 of 4 & 4 of 4
(Atlantic version shown on sheets 1 of 4 & 2 of 4)
PACIFIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER
REVISION DESCRIPTION FEED TYPE
APPLICATOR STYLE CONVERSION CHART
CONVERT TO PART NUMBERS REQUIRED
2- 2150008 -1 C FINE CRIMP HEIGHT ADJUST MECHANICAL
PNEUMATIC FEED 2119950-1 2119792-2 - 2119641-2 - 2063440-1
SERVO LATCH PLATE 2119951-1 1901697-1 8- 2150008 -5 - - 2168400-7 (QUANTITY 2)
SMART APPLICATOR 2161326-1 - 8- 2150008 -4 - - -
2- 2150008 -2 C FINE CRIMP HEIGHT ADJUST PNEUMATIC
MECHANICAL FEED 2119949-1 2063961-1 5-18022-5 2119653-2 - -
SERVO LATCH PLATE 2119951-1 1901697-1 8- 2150008 -5 - - 2168400-7 (QUANTITY 2)
SMART APPLICATOR 2161326-1 - 8- 2150008 -4 - - -
2- 2150008 -5 C FINE CRIMP HEIGHT ADJUST
SERVO
LATCH PLATE
MECHANICAL FEED 2119949-1 2063961-1 5-18022-5 2119653-2 - -
PNEUMATIC FEED 2119950-1 2119792-2 - 2119641-2 - 2063440-1
2- 2150008 -7 C FINE CRIMP HEIGHT ADJUST NONE - - - - - - -
7- 2150008 -7 A CRIMP TOOLING KIT - - - - - - - -
ITEM
NO
DESCRIPTIONPART NO-21-22-25-27-77
1
CRIMPER, WIRE PREMIUM
456410-7
1
11111
2
SPACER, CRIMPER
455888-6
1
1111-
3
CRIMPER, INSULATION F PREMIUM
2119582-3
1
11111
4
BLOCK, FL CRIMPER SPACER
238009-1
1
1111-
5
SPACER
1-240641-8
1
1111-
7
BLADE, SLUG
2217206-4
1
1111-
8
ANVIL, EF .130
1333221-5
1
11111
9
PLATE, FRONT SHEAR
1-690495-5
1
1111-
10
-
-
1
-----
11
PLATE, REAR SHEAR
240833-1
1
1111-
13
SPACER,HOLD-DOWN
1752360-1
1
1111-
18
STRIP GUIDE, FRONT
1-1901695-5
1
1111-
19
STRIP GUIDE, REAR
1-1901696-5
1
1111-
20
DRAG
1752373-4
1
1111-
22
SPRING, COMPRESSION
2-22281-3
2
2222-
24
PLATE, STRIP GUIDE
1752371-1
1
1111-
25
STUD, THREADED
1320906-1
2
2222-
27
STRIPPER (MACHINING)
240639-1
1
1111-
29
SCR, SKT HD CAP, RoHS, M4 X 10
1-2168083-0
2
2222-
31
SCR, SKT HD CAP, RoHS, M4 X 20
2168083-9
2
2222-
33
WASHER, FLAT, REG M4
1-18028-2
8
8888-
38
RAM WASHER, PRECISION
2119644-2
1
1111-
39
APPLICATOR SHIM PACK
2119957-1
1
1111-
40
DISC, NUMBERED FA WIRE ADJUSTMENT
2119645-1
1
1111-
41
SCR, BHSC, RoHS (M8 X 25)
2079383-7
1
1111-
48
FEED CAM, PRE FEED
2119652-1
1
1----
49
SCR, SKT HD CAP M4 X 6.0
18023-9
3
21---
50
STANDOFF, HOLD-DOWN
1976055-5
1
1111-
51
PAWL, EF, AIR
2119792-2
1
-1---
52
NUT, HEX, REG, RoHS, M3.5
1-5018030-0
1
1111-
53
NUT, LOCK, HEX, TORQUE (M4)
986965-8
2
2222-
54
NUT, HEX, REG, RoHS, M3
5018030-1
2
2222-
55
NUT, HEX, REG, RoHS, M4
5018030-2
2
2222-
56
SCR, SKT HD CAP, RoHS, M4 X 12.0
2168083-3
2
2222-
57
SHCS, LOW HEAD, RoHS, M4 X 8
2168400-4
4
4444-
58
FEED FINGER
2063961-1
1
1----
59
SCR, HEX HD CAP, M4 X 6.0
5-18022-5
1
1----
62
SCR, SET, SOC, CONE POINT, M3 x 4.0
992763-5
3
3333-
63
LIMITER, ADJUSTMENT BOLT
2119793-1
1
1111-
65
HOLDDOWN, TERMINAL
1901681-5
1
1111-
66
SCREW, DRIVE, RH, RoHS
2168078-1
2
2222-
67
TAG,IDENTIFICATION
2119740-1
1
11-1-
70
SCR, SET, FLT POINT M3 X 10.0
2-18032-2
2
2222-
71
DOCUMENTATION PACKAGE
2119956-2
1
1111-
82
SPACER, CRIMPER
455888-5
1
1111-
133
SERVO FEED LATCH ASM
1633743-1
1
--1--
135
MEMORY CHIP, PROGRAMMED
SEE NOTE 4
1
--REF--
137
PIN, RETAIN, GRVD, 3/16 X .854
3-23627-7
1
-1---
139
BOLT, ADJUSTMENT
2119092-2
1
1111-
140
RAM, ASIAN STYLE, END FEED
2119651-1
1
1111-
141
APPLICATOR BASIC ASSEMBLY, EF
2119655-6
1
1111-
142
FEED CAM, POST FEED
2119653-2
1
1----
144
SCR, BHSC, RoHS (M4 X 16)
2079383-8
1
1111-
145
DETENT PIN
2119798-2
1
1111-
152
FEED CAM, AIR FEED
2119641-2
1
-1---
153
O-RING, .801 ID, .070 DIA. MAT.
8-21084-1
1
1111-
163
SPRING, FEED FINGER
240638-1
1
-1---
164
COUNTER, MAGNETIC
994970-2
1
REFREFREFREF-
166
MAGNET, RARE EARTH HIGH ENERGY
994969-1
1
1111-
172
RING, RETAIN, EXTERN, 3/16 CRESCENT
21045-3
2
-2---
174
GUIDE PIN,HOLDDOWN
1901680-2
1
1111-
175
GUIDE PIN,HOLDDOWN
1752353-2
1
1111-
176
SPRING, COMPRESSION
8-22280-7
1
1111-
177
PIN, SLOTTED SPRING 3.0 X 14.0
6-993111-6
1
1111-
183
FEED FINGER ASSEMBLY,EF
1901697-1
1
--REF--
186
SCR, BHSC, RoHS (M6 X 20)
2079383-9
4
4444-
213
TAG,IDENTIFICATION
2119740-2
1
--1--
238
AIR FEED MODULE
2063440-1
1
-1---
239
MECHANICAL FEED ASSEMBLY
2119580-1
1
1----
240
SHCS, LOW HEAD, RoHS, M5 X 10
2168400-7
2
--2--
242
RETAINER, INSULATION DIAL
2119083-1
1
1111-
243
WASHER, WAVE SPRING, CREST-TO-CREST
2079764-1
1
1111-
244
CAM, SNAIL, INSULATION ADJUSTMENT
2119082-9
1
1111-
ITEM
NO
DESCRIPTIONPART NO-21-22-25-27-77
246
SPRING, COMPRESSION
1-22279-3
1
1111-
249
BUSHING, LCH5-12, MISUMI
2079988-1
1
-1---
250
PUSH ROD, AIR FEED
2119640-1
1
-1---
251
FINE ADJUST HEAD ASM, PACIFIC STYLE
2119782-1
1
1111-
TERMINAL DATA:
TE TERMINAL
TE CRIMP SPECIFICATION
TERMINAL NAME:
RING TERMINAL
WIRE STRIP LENGTH
INSULATION DIAMETER RANGE
5.40-5.70 mm [.213-.224 IN]
2.67-3.68 mm [.105-.145 IN]
TERMINAL
APPLICATION
SPECIFICATION
114-2084 - -
- - -
TERMINALS APPLIED
TE TERMINAL
C1__DWG_PN_1_0
TE TERMINAL
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_3_0
TE TERMINAL
C1__DWG_PN_4_0
350436-2
C1__DWG_PN_1_1
61794-1
C1__DWG_PN_2_1
61795-1
C1__DWG_PN_3_1
61795-8
C1__DWG_PN_4_1
350436-3
C1__DWG_PN_1_2
61794-4
C1__DWG_PN_2_2
61795-3
C1__DWG_PN_3_2
63640-1
C1__DWG_PN_4_2
350436-4
C1__DWG_PN_1_3
61794-5
C1__DWG_PN_2_3
61795-4
C1__DWG_PN_3_3
640051-1
C1__DWG_PN_4_3
61793-1
C1__DWG_PN_1_4
61794-6
C1__DWG_PN_2_4
61795-5
C1__DWG_PN_3_4
640052-1
C1__DWG_PN_4_4
61793-3
C1__DWG_PN_1_5
61794-8
C1__DWG_PN_2_5
61795-6
C1__DWG_PN_3_5
WIRE
SIZE
CRIMP HEIGHT
mm [INCH]
14 AWG
W1__DWG_WGAUGE_1
2.18+/-0.05 [.086+/-.002]
W1__DWG_CRIMP_HT_1
16 AWG
W1__DWG_WGAUGE_2
1.98+/-0.05 [.078+/-.002]
W1__DWG_CRIMP_HT_2
18 AWG
W1__DWG_WGAUGE_3
1.85+/-0.05 [.073+/-.002]
W1__DWG_CRIMP_HT_3
CRIMP HEIGHT
REFERENCE SETTING
6.8
W1__FA_SETTING_1
8.6
W1__FA_SETTING_2
10.0
W1__FA_SETTING_3
APPLICATOR DATA
CRIMP SIZE TYPE
WIRE
3.30 mm [.130]
F
INSUL
4.57 mm [.180]
F
APPLICATOR INSTRUCTIONS
408-10390
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
SHEETS 1 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION