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54-394

Part # 54-394
Description
Category SWITCH
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Technical Document


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( )
INx Ox Ox
Ox(LL)
SW INx
V V V
1
I =
2 L1x V
- ´
´
´ ´ f
TPS54394
www.ti.com
SLVSBE6 JUNE 2012
OVERVIEW
The TPS54394 is a 3A/3A dual synchronous step-down (buck) converter with two integrated N-channel
MOSFETs for each channel. It operates using D-CAP2™ control mode. The fast transient response of D-CAP2™
control reduces the required output capacitance to meet a specific level of performance. Proprietary internal
circuitry allows the use of low ESR output capacitors including ceramic and special polymer types.
DETAILED DESCRIPTION
PWM Operation
The main control loop of the TPS54394 is an adaptive on-time pulse width modulation (PWM) controller that
supports a proprietary D-CAP2™ control mode. D-CAP2™ control combines constant on-time control with an
internal compensation circuit for pseudo-fixed frequency and low external component count configuration with
both low ESR and ceramic output capacitors. It is stable even with virtually no ripple at the output.
At the beginning of each cycle, the high-side MOSFET is turned on. This MOSFET is turned off when the internal
timer expires. This timer is set by the converter’s input voltage, VINx, and the output voltage, VOx, to maintain a
pseudo-fixed frequency over the input voltage range hence it is called adaptive on-time control. The timer is reset
and the high-side MOSFET is turned on again when the feedback voltage falls below the nominal output voltage.
An internal ramp is added to the reference voltage to simulate output voltage ripple, eliminating the need for ESR
induced output ripple from D-CAP™ control.
PWM Frequency and Adaptive On-Time Control
TPS54394 uses an adaptive on-time control scheme and does not have a dedicated on board oscillator. The
TPS54394 runs with a pseudo-fixed frequency of 700 kHz by using the input voltage and output voltage to set
the on-time timer. The on-time is inversely proportional to the input voltage and proportional to the output voltage,
therefore, when the duty ratio is VOx/VINx, the frequency is constant.
Auto-Skip Eco-Mode™ Control
The TPS54394 is designed with Auto-Skip Eco-mode™ to increase light load efficiency. As the output current
decreases from heavy load condition, the inductor current also reduces and eventually comes to the point where
its ripple valley touches the zero level, which is the boundary between continuous conduction and discontinuous
conduction modes. The rectifying MOSFET is turned off when zero inductor current is detected. As the load
current further decreases the converter runs into discontinuous conduction mode. The on-time is kept almost half
as it was in the continuous conduction mode because it takes longer to discharge the output capacitor with
smaller load current to the nominal output voltage. The transition point to the light load operation I
Ox(LL)
current
can be estimated with Equation 1with 700-kHz used as f
SW
.
(1)
Soft Start and Pre-Biased Soft Start
The TPS54394 has an internal, 1.0ms, soft-start for each channel. When the ENx pin becomes high, an internal
DAC begins ramping up the reference voltage to the PWM comparator. Smooth control of the output voltage is
maintained during start up.
The TPS54394 contains a unique circuit to prevent current from being pulled from the output during startup if the
output is pre-biased. When the soft-start commands a voltage higher than the pre-bias level (internal soft start
becomes greater than internal feedback voltage, VFBx), the controller slowly activates synchronous rectification
by starting the first low side FET gate driver pulses with a narrow on-time. It then increments that on-time on a
cycle-by-cycle basis until it coincides with the time dictated by (1-D), where D is the duty cycle of the converter.
This scheme prevents the initial sinking of the pre-biased output, and ensures that the output voltage (VOx)
starts and ramps up smoothly into regulation from pre-biased startup to normal mode operation.
Copyright © 2012, Texas Instruments Incorporated Submit Documentation Feedback 7
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TPS54394
SLVSBE6 JUNE 2012
www.ti.com
POWERGOOD
The TPS54394 has power-good outputs that are measured on VFBx. The power-good function is activated after
the soft-start has finished. If the output voltage is within 16% of the target voltage, the internal comparator
detects the power good state and the power good signal becomes high after 1.5ms delay. During start-up, this
internal delay starts after 1.5ms of the UVP Enable delay time to avoid a glitch of the power-good signal. If the
feedback voltage goes outside of ±16% of the target value, the power-good signal becomes low after 2µs.
Current Sensing and Over-Current Protection
The output over-current protection (OCP) is implemented using a cycle-by-cycle valley detection control circuit.
The switch current is monitored by measuring the low-side FET switch voltage between the SWx and PGNDx
pins. This voltage is proportional to the switch current and the on-resistance of the FET. To improve the
measurement accuracy, the voltage sensing is temperature compensated.
During the on-time of the high-side FET switch, the switch current increases at a linear rate determined by VINx,
VOx, the on-time and the output inductor value. During the on-time of the low-side FET switch, this current
decreases linearly. The average value of the switch current is the load current I
OUTx
. If the sensed voltage on the
low-side FET is above the voltage proportional to the current limit, the converter keeps the low-side switch on
until the measured voltage falls below the voltage corresponding to the current limit and a new switching cycle
begins. In subsequent switching cycles, the on-time is set to the value determined for CCM and the current is
monitored in the same manner.
Important considerations for this type of over-current protection: The load current is one half of the peak-to-peak
inductor current higher than the over-current threshold. Also when the current is being limited, the output voltage
tends to fall as the demanded load current may be higher than the current available from the converter. When
the over current condition is removed, the output voltage returns to the regulated value. This protection is non-
latching.
Undervoltage Protection and Hiccup Mode
Hiccup mode of operation protects the power supply from being damaged during an over-current fault condition.
If the OCL comparator circuit detects an over-current event the output voltage falls. When the feedback voltage
falls below 68% of the reference voltage, the UVP comparator output goes high and an internal UVP delay
counter begins counting. After counting UVP delay time, the TPS54394 shuts off the power supply for a given
time (7x UVP Enable Delay Time) and then tries to re-start the power supply. If the over-load condition has been
removed, the power supply starts and operates normally; otherwise, the TPS54394 detects another over-current
event and shuts off the power supply again, repeating the previous cycle. Excess heat due to overload lasts for
only a short duration in the hiccup cycle, therefore the junction temperature of the power device is much lower.
UVLO Protection
Under-voltage lock out protection (UVLO) monitors the voltage of the V
REG5
pin. When the V
REG5
voltage is lower
than the UVLO threshold, the TPS54394 shuts down. As soon as the voltage increases above the UVLO
threshold, the converter starts again.
Thermal Shutdown
TPS54394 monitors its temperature. If the temperature exceeds the threshold value (typically 155°C), the device
shuts down. When the temperature falls below the threshold, the IC starts again.
When VIN1 starts up and VREG5 output voltage is below its nominal value, the thermal shutdown threshold is
lower than 155°C. As long as VIN1 rises, T
J
must be kept below 110°C.
8 Submit Documentation Feedback Copyright © 2012, Texas Instruments Incorporated
Product Folder Link(s) :TPS54394
0 2 4 6 8 10 12 14 16 18 20
V - Input Voltage - V
I
3.2
3.22
3.24
3.26
3.28
3.3
3.32
3.34
3.36
3.38
3.4
V - Output Voltage - V
O
I = 10 mA
O
I = 1 A
O
V = 18 V
IN
0 0.5 1 1.5 2 2.5 3
I - Output Current - A
O
1.45
1.46
1.47
1.48
1.49
1.5
1.51
1.52
1.53
1.54
1.55
V - Output Voltage - V
O
V = 12 V
IN
V = 5 V
IN
0 0.5 1 1.5 2 2.5 3
I - Output Current - A
O
3.2
3.22
3.24
3.26
3.28
3.3
3.32
3.34
3.36
3.38
3.4
V - Output Voltage - V
O
V = 6 V
IN
V = 12 V
IN
V = 18 V
IN
0
10
20
30
40
50
60
EN Input Current - Am
0 5 10 15 20
EN Input Voltage - V
EN1
EN2
-50 0 50 100 150
T - Junction Temperature - °C
J
0
2
4
6
8
10
12
14
16
18
20
Ivccsdn - Shutdown Current - Am
IVINSDN
TPS54394
www.ti.com
SLVSBE6 JUNE 2012
TYPICAL CHARACTERISTICS
One output is enabled unless otherwise noted. V
I
= VIN1 or VIN2. VIN = 12 V, T
A
= 25°C (unless otherwise noted).
Figure 1. Input Current vs Junction Temperature Figure 2. Input Shutdown Current vs Junction
Temperature
Figure 3. EN Current vs EN Voltage (VEN=12V) Figure 4. VO1=3.3V Output Voltage vs Output Current
Figure 5. VO2=1.5V Output Voltage vs Output Current Figure 6. VO1=3.3V Output Voltage vs Input Voltage
Copyright © 2012, Texas Instruments Incorporated Submit Documentation Feedback 9
Product Folder Link(s) :TPS54394
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