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EP11

Part # EP11
Description SWITCH PUSHBUTTON BLACK
Category SWITCH
Availability In Stock
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C&K Components
Date Code: 0630
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Technical Document


DISCLAIMER: The information provided herein is solely for informational purposes. Customers must be aware of the suitability of this product for their application, and consider that variable factors such as Manufacturer, Product Category, Date Codes, Pictures and Descriptions may differ from available inventory.

EPR-00011 - 70 W Adapter 22-Jan-01
Page 7 of 46
Power Integrations Inc
Tel: +1 408 523 9200 Fax: +1 408 523 9300
w
ww: http://www.powerint.com
3 Schematic
Figure 3 - 70W TOP249Y Power Supply Schematic
3.1 Description
The EP11 is a low-cost flyback switching power supply using the TOP249Y integrated
circuit from the TOPSwitch-GX family. The circuit shown in Figure 3 details a 19 V,
70 W supply that operates from an input range of 85 to 265 V
AC
, suitable for applications
requiring either an open frame supply or an enclosed adapter.
AC power is rectified and filtered by BR1 and C7 to create the high voltage DC bus
applied to the primary winding of transformer (T1). Only a 150µF capacitor is required
(2.1 µF/W) due to the wider DC
MAX
of TOPSwitch-GX and the line feed forward function
provided by the LINE SENSE Pin. The other side of the primary is driven by the
integrated high-voltage MOSFET within the TOP249Y. Diodes, D4 and D2 clamp the
DRAIN voltage spike caused by transformer leakage inductance to a safe value below
the 700 V maximum. Capacitor C6 is added in parallel with D2 to reduce zener clamp
dissipation.
The TOPSwitch-GX family provides new operating features and extended specifications.
The EP11 power supply is designed using several of these features. Resistors R14 and
R15 connected to the LINE SENSE pin (L) of TOPSwitch-GX (U1) are used to implement
EPR-00011 - 70 W Adapter 22-Jan-01
Page 8 of 46
Power Integrations Inc
Tel: +1 408 414 9200 Fax: +1 408 414 9201
w
ww: http://www.powerint.com
an under-voltage detect (100V), over-voltage shutdown (450V) and line feed forward with
DC
MAX
reduction features. Two resistors are used in series to allow low cost ¼ W
resistors which have a lower voltage rating.
The under-voltage detect ensures that the output is glitch free at start-up and shutdown.
With the combined value of R14 and R15 as shown, the power supply does not start
operating until the DC rail voltage reaches 100 VDC. On removal of the AC input the UV
sense prevents the output glitching as C7 discharges turning off the TOPSwitch-GX when
output regulation is lost or when the input voltage falls to 40 V, whichever occurs first.
The over-voltage feature shuts down the supply if the rectified input voltage exceeds
approximately 450V. If exceeded this protects the TOPSwitch-GX from excessive drain
voltages providing an extended AC surge withstand to 700 V
DC
(BV
DSS
rating), ideal for
countries with poor power quality.
Finally the line feed forward feature reduces output line frequency ripple by modulating
the control loop with the line frequency ripple on the DC rail, ideal when using a relatively
small input capacitor.
Resistors R5, R6, and R12 connect to the EXTERNAL CURRENT LIMIT pin (X) and are
used to externally program the current limit level of the device to just above the operating
peak current at full load and low line. This allows use of a smaller transformer core and /
or higher transformer primary inductance for a given output power. Reducing transformer
size and TOPSwitch-GX power dissipation, while at the same time avoiding transformer
core saturation during start-up or output load transient. This resistor network also
reduces the current limit with increasing line voltage. This limits the maximum available
power during overload conditions at high line (see Figure 10) removing the need for any
protection circuitry on the secondary.
The secondary windings are rectified and filtered by D1, D5, C1, and create the 19 V
output voltage. Two windings are used, with separate dual rectifiers (for equal current
sharing), to lower winding losses and maximise efficiency. Inductor L1 provided
additional filtering in conjunction with C4 and C14.
The 19 V output is directly sensed by the series combination of R4 and R13 that form a
divider with R10. These resistors together with the reference node voltage of U3 set the
output voltage. Other output voltages are also possible by adjusting the transformer turns
ratios and value of R4 and R13. Resistor R2 sets the overall DC gain of the control loop
and R7 provides bias for voltage reference U3. Capacitor C11 is the main compensation
capacitor and together with R11, C9, R8 and C10 ensure stability of the control loop.
The TOPSwitch-GX control circuit allows the switching frequency to reduce at light or
zero load conditions, eliminating the need for a pre-load resistor to control the output
EPR-00011 - 70 W adapter 22-Jan-01
Page 9 of 46
Power Integrations Inc
Tel: +1 408 523 9200 Fax: +1 408 523 9300
w
ww: http://www.powerint.com
voltage at zero load. By lowering the switching frequency, no-load power consumption is
also greatly reduced.
The bias winding is rectified and filtered by D3, R3 and C8 to create a bias voltage to
power the TOP249Y. A 1µF capacitor is required for C8 to maintain sufficient voltage
during zero to full load transients. Resistor R8 provides leakage inductance filtering to
prevent peak charging. A ceramic capacitor is shown for C8 however for lower cost an
electrolytic type can be used.
Common mode choke L3 and capacitor C12 attenuate common-mode emission currents
caused by high-voltage switching waveforms on the drain side of the primary winding and
the primary to secondary capacitance. Inductor L2 in conjunction with C5, C15 and C16
attenuate differential-mode emission currents caused by the fundamental and harmonics
of the primary current waveform.
Capacitor C16 provides a high frequency bypass of C7 which shortens the loop formed
by these high frequencies passing through the transformer primary and thus reduces
both the differential and common mode conducted noise.
Frequency jitter is employed by the TOPSwitch-GX family to reduce the conducted noise
as measured for both the CISPR and EN standards (see section 12)
Capacitor C17 filters internal MOSFET gate-drive charge current spikes on the
CONTROL pin and together with R11 and C11 determines the auto-restart frequency.
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