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EP11

Part # EP11
Description SWITCH PUSHBUTTON BLACK
Category SWITCH
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Technical Document


DISCLAIMER: The information provided herein is solely for informational purposes. Customers must be aware of the suitability of this product for their application, and consider that variable factors such as Manufacturer, Product Category, Date Codes, Pictures and Descriptions may differ from available inventory.

Power Integrations Inc
5245 Hellyer Avenue, San Jose, CA 95138 USA.
Tel: +1 408 414 9200 Fax: +1 408 414 9201
www: http://www.powerint.com
Title
Engineering Prototype Report -
70 W (19 V 3.66A) Universal Input
Adapter (EP11)
Target
Applications
Laptop Adapters, LCD Monitors,
Audio, High Power Adapters
Author
Power Integrations Applications Dept.
Doc Num
EPR-00011
Date
22-January-2001
Revision
1.4
Features
Very compact design: (4.1” × 2.25” × 1.06”)
High power density - 7 W / inch³
Full output power (70 W) in sealed enclosure at 40°C ambient
High efficiency: 84% (85 V
AC
), 89% (230 V
AC
)
Low no-load consumption: 350 mW (115 V
AC
), 500 mW (230 V
AC
)
Low value input capacitor: 74% DC
MAX
and line feed forward allows 2 µF/W
Power limited during overload: overload output current less than 5 A at 19 V
Primary side soft-start: minimizes component stresses during start-up
Low EMI due to frequency jittering: meets CISPR22B with output cap. earthed
Line under voltage sense: no output glitches on power up or power down
Line over voltage shutdown: extended line surge protection
Hysteretic thermal shutdown: supply automatically recovers when fault is removed
Low component count: simple circuit and design
Single sided PC board: no plated through holes
No surface mount components required
EPR-00011 - 70 W Adapter 22-Jan-01
Page 2 of 46
Power Integrations Inc
Tel: +1 408 414 9200 Fax: +1 408 414 9201
w
ww: http://www.powerint.com
Table of Contents
1 Introduction..................................................................................................................4
2 Power Supply Specification.........................................................................................6
3 Schematic....................................................................................................................7
3.1 Description...............................................................................................................7
4PCBLayout................................................................................................................10
5 Bill of Materials..........................................................................................................11
6 Transformer Documentation......................................................................................12
6.1 Transformer Sources .............................................................................................14
7 Transformer Spreadsheet..........................................................................................15
8 Performance Data......................................................................................................17
8.1 Efficiency................................................................................................................17
8.2 No-load input power...............................................................................................18
8.3 Regulation / Power Limiting ...................................................................................18
9 Thermal Performance................................................................................................20
10 Waveform Scope Plots..............................................................................................24
10.1 Drain Voltage and Current During Normal Operation.........................................24
10.2 Output Voltage During Power-up........................................................................25
10.3 Output Voltage During Power-down...................................................................26
10.4 Drain Voltage and Current during Power-Up (265 V
AC
)......................................26
10.5 DRAIN Current During Power-Up and Power-Down...........................................27
10.6 Load Transient response (15 to 100% load change) .........................................28
10.6.1 15 to 100% load change, 85 V
AC
.....................................................................28
10.7 Load Transient response (0 to 50% load change) .............................................29
10.7.1 0 to 50% load change, 85 V
AC
.........................................................................29
10.7.2 0 to 50% load change, 130 V
AC
.......................................................................29
10.7.3 0 to 50% load change, 130 V
AC
.......................................................................30
10.8 Ripple Measurements.........................................................................................30
10.8.1 DC Ripple Measurement Technique...............................................................30
10.8.2 Ripple Measurement Results..........................................................................31
11 Control Loop Characteristics.....................................................................................32
11.1 Gain Phase Results............................................................................................33
12 Conducted EMI Scans...............................................................................................36
Important Note:
A
lthough the EP11 is designed to satisfy safety isolation
requirements, the engineering prototype has not been agency
approved. Therefore all testing should be performed using an
isolation transformer to provide the AC input to the prototype
board
22-Jan-01 EPR-00011 - 70 W Adapter
Page 3 of 46
Power Integrations Inc
Tel: +1 408 414 9200 Fax: +1 408 414 9201
www: http://www.powerint.com
13 Appendix A - Thermal considerations:...................................................................... 37
13.1 Efficiency: .......................................................................................................... 38
13.2 Heat Sinking: ..................................................................................................... 38
13.3 Heat Spreading and Enclosure Surface Temperature:...................................... 39
13.4 Component Temperature:..................................................................................39
13.5 Conclusion:........................................................................................................ 40
14 Appendix B - Custom Component Documentation:................................................... 41
14.1 Toroid Filter Inductor (L2):................................................................................. 41
14.2 Output Inductor (L1)........................................................................................... 42
14.3 Heat sink #1 (TOPSwitch-GX and Input Bridge)................................................ 43
14.4 Heat sink #2 (Output Diodes) ............................................................................ 43
15 Revision History........................................................................................................ 44
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