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9245

Part # 9245
Description SWITCH P-P MOM NO 2POS CAP
Category SWITCH
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Technical Document


DISCLAIMER: The information provided herein is solely for informational purposes. Customers must be aware of the suitability of this product for their application, and consider that variable factors such as Manufacturer, Product Category, Date Codes, Pictures and Descriptions may differ from available inventory.

Instruction Sheet
ROTA- CRIMP* Hand Crimping Tools
408--2029
LOC B
1 of 10
E2011 Tyco Electronics Corporation, a TE Connectivity Ltd. Company
All Rights Reserved
*Trademark
TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product and/or Company names may be trademarks of their respective owners.
TOOLING ASSISTANCE CENTER 1- -800-- 722- -1111
PRODUCT INFORMATION 1--800--522--6752
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.te.com
21 APR 11 Rev D601075 and 601075- 1
PROPER USE GUIDELINES
Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low volume
applications. A wide selection of powered application equipment for extended--use, production operations is available.
1. INTRODUCTION
This instruction sheet covers TE Connectivity Hand
Crimping Tools 601075 and 601075--1, which are
used to apply SOLISTRAND* and CABLE MAKER*
terminals to stranded copper wire. Figure 2 provides
a list of applicable wire sizes, terminal or splice CMA
range, and the appropriate minimum and maximum
wire strip lengths for each wire size and connector
type.
Do NOT use these tools on aircraft applications
or on aluminum wire terminations.
Reasons for reissue are provided in Section 9,
REVISION SUMMARY.
2. DESCRIPTION
The hand crimping tools feature two rotating crimping
dies that are held in place by spring--loaded indexing
pins. Each die is positioned using a spring--loaded die
locator pin. Wire size designations are embossed on
the crimping dies to assure proper setting of the
crimping area, and a die order chart is included on the
tool for easy reference.
3. CRIMPING PROCEDURE FOR
SOLISTRAND TERMINALS AND SPLICES
3.1. Die Setting
(Figure 1)
1. Open the tool handles.
2. Check the die order chart on the tool and select
the left (L) and right (R) die numbers for the wire
size being used.
Figure 1
Locator
Pin
Indexing Pins
Embossed Numbers Must Match
Locator
Pin
SOLISTRAND TERMINALS AND SPLICES
Ring Type
Terminal
Butt Splice Parallel Splice
WIRE STRIP LENGTH
TERMINAL OR SPLICE
WIRE SIZE RANGE
,
APPROX
WIRE SIZE
,
TERMINALS
BUTT
SPLICES
PARALLEL
SPLICES
W
I
R
E
S
I
Z
E
R
A
N
G
E
,
mm
2
[CMA]
W
I
R
E
S
I
Z
E
,
AWG
MIN MAX MIN MAX MIN MAX
6.6 -- 10.5 [13,100 -- 20,800] 8 8.33 [.328] 9.12 [.359] 10.32 [.406] 11.11 [.438] 10.32 [.406] 11.11 [.438]
10.5 -- 16.7 [20,800 -- 33, 100] 6 9.92 [.391] 10.71 [.422] 11.90 [.469] 12.70 [.50] 11.11 [.438] 11.90 [.469]
16.7 -- 26.6 [33,100 -- 52,600] 4 11.50 [.453] 12.30 [.484] 13.49 [.531] 14.28 [.562] 13.49 [.531] 14.28 [.562]
26.6 -- 42.4 [52,600 -- 83,700] 2 13.09 [.515] 13.89 [.547] 15.08 [.594] 15.87 [.625] 15.08 [.594] 15.87 [.625]
42.4 -- 60.5 [83,700 -- 119,500] 1/0 18.65 [.734] 20.24 [.797] 15.87 [.625] 17.46 [.688] 17.46 [.688] 19.05 [.75]
Figure 2
ORIGINAL INSTRUCTI O NS
NOTE
i
408- 2029
Rev D2 of 10
3. Depress the spring--loaded indexing pins and
rotate the desired size dies into crimping position.
The embossed die numbers must match.
4. When the correct size dies are in position,
release the indexing pins. Make sure that the die
locator pins return fully and are visible at the points
indicated.
Always store the tool with the crimping dies in the
No. 4 setting.
3.2. Wire Preparation and Loading (Figure 2)
1. Strip the wire(s) to the dimensions indicated. Do
NOT use wires with nicked or missing strands.
2. Select the proper size terminal or splice for the
wire size being used.
3. Determine the correct terminal or splice wire
loading by referring to the CMA range listed. The
total CMA of the wires being used must be within
the terminal or splice’s CMA range.
3.3. Performing a Single Crimp on Wire Sizes 8
Through 4 (Figure 3)
Make sure that the wire size stamped on the
terminal or splice corresponds with the wire size
embossed in the tool dies.
1. Center the wire barrel of the terminal or splice in
the dies. For best results, position the brazed
seam against one of the “flats” of the dies, as
shown in Figure 3.
2. Close the tool handles until the terminal or splice
is held firmly in place. Do NOT deform the terminal
or splice wire barrel.
3. Insert the stripped wire into the terminal or
splice until the wire conductor is at least flush with,
or is extending beyond, the end of the wire barrel.
4. To complete the crimp, close the tool handles
until they bottom. Open the handles and remove
the crimped terminal or splice.
5. If terminating a butt splice, repeat the procedure
for the second splice end.
6. Refer to Section 5 and Figure 7 for terminal and
splice crimp inspection procedure.
3.4. Performing a Dual Crimp on SOLISTRAND
Terminals with Wire Size 2 and 1/0
(Figure 4)
For best results, position the brazed seam of the
terminal against one of the “flats” of the dies, as
shown in Figure 4. Make sure that the crimps do
not overlap or go off either end of the wire barrel.
Make sure that the wire size being used, the wire
size stamped on the terminal, and the wire siz e
embossed on the dies all correspond.
A. First Crimp
1. Position the end of the terminal or splice wire
barrel in the dies as shown in Figure 4.
2. Close the tool handles until the terminal or splice
is held in place. Do not deform the wire barrel.
3. Insert the stripped wire into the terminal or
splice’s wire barrel until the end of the conductor is
flush with, or is extended slightly beyond, the wire
barrel.
4. Complete the crimp by closing the tool handles
until they bottom.
B. Second Crimp
1. Move the terminal or splice into position for the
second crimp, then close the tool handles to
complete the crimp. Do not overlap the crimps.
2. Refer to Section 5 and to Figure 7 for terminal
and splice crimp inspection procedures.
3.5. Performing a Dual Crimp on SOLISTRAND Butt
Splices with Wire Size 2 and 1/0 (Figure 4)
For best results, position the brazed seam of the
terminal against one of the “flats” of the dies, as
shown in Figure 4. Make sure that the crimps do
not overlap or go off either end of the wire barrel.
Make sure that the wire size being used, the wire
size stamped on the terminal, and the wire siz e
embossed on the dies all correspond.
A. First and Second Crimps
1. Position the end of the splice wire barrel in the
dies.
2. Close the tool handles until the splice is held in
place. Do not deform the wire barrel.
3. Insert a properly stripped wire into the first end
of the splice until the wire bottoms against the
splice wire stop.
4. Close the tool handles until they bottom to
complete the crimp.
5. Move the splice into position for the second
crimp, as shown in Figure 4.
6. Close the tool handles to complete the crimp.
Do not overlap the crimps.
NOTE
i
NOTE
i
NOTE
i
NOTE
i
408- 2029
3 of 10Rev D
A
Terminals
B
Butt Splices
C
Parallel Splices
Conductor is Flush with
or Extended Slightly Beyond End of
Wire Barrel
Conductor
Butted Against
Wire Stop
Wire Barrels
Centered in Dies
Brazed Seam
Against Flat
of Die
Splice
Centered in
Dies
A
Terminals
B
Butt Splices
C
Parallel Splices
1st Crimp
(a)
2nd Crimp
(b)
3rd Crimp
(c)
4th Crimp
(d)
Figure 3
Figure 4
Conductors are Flush with
or Extended Slightly Beyond
EndofWireBarrel
Brazed Seam
Against Flat
of Die
Brazed Seam
Against Flat
of Die
Brazed Seam
AgainstFlatofDie
Brazed Seam
Against Flat
of Die
Conductor
Butted Against
Wire Stop
Conductor
Butted Against
Wire Stop
Conductor is Flush
with or Extended
Slightly Beyond
EndofWireBarrel
Conductor is Flush with
or Extended Slightly Beyond End
of Wire Barrel
Brazed Seam
AgainstFlatofDie
2nd Crimp
(b)
1st Crimp
(a)
2nd Crimp
(b)
1st Crimp
(a)
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