A1
REVISIONS
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
00779
OF
SCALE SHEET
REV
NAME
SIZE CAGE CODE DRAWING NO
DIMENSIONS:
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
DWN
CHK
APVD
MATERIAL FINISH
PRODUCT SPEC
APPLICATION SPEC
WEIGHT
P LTR DATE
APVD
DWNDESCRIPTION
LOC
DIST
5
67
8 34 2 1
D
B
A
A
B
C
C
D
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
RELEASED FOR PUBLICATION
C
COPYRIGHT
THIS DRAWING IS UNPUBLISHED.
AMP 4805 REV 31MAR2000
RESTRICTED TO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
1
2
4
6
7
8
9
10
11
12
13
14
Customer Accessible Production Drawing
TE Connectivity
Harrisburg, PA 17105-3608
2150467
L.GROSS
24JUL2014
G.BAILEY
24JUL2014
D.STOUGH
24JUL2014
1:1 1 4
A
-
-
-
- -
mm
-
0.5
0.13
0.013
0.0001
-
A 66
Ocean End Feed
Applicator
-
-
20
- -
20
A
RELEASED
15SEP2014
RK JT
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER
REVISION DESCRIPTION FEED TYPE
APPLICATOR STYLE CONVERSION CHART
CONVERT TO PART NUMBERS REQUIRED
2150467 -1
A FINE CRIMP HEIGHT ADJUST MECHANICAL
PNEUMATIC FEED 2119950-1 2119792-2 - 2119641-1 - 2063440-1
SERVO LATCH PLATE 2119951-1 1901697-1 8- 2150467 -5 - - 2168400-7 (QUANTITY 2)
SMART APPLICATOR 2161326-1 - 8- 2150467 -4 - - -
2150467 -2
A FINE CRIMP HEIGHT ADJUST PNEUMATIC
MECHANICAL FEED 2119949-1 2063961-1 5-18022-5 2119653-1 - -
SERVO LATCH PLATE 2119951-1 1901697-1 8- 2150467 -5 - - 2168400-7 (QUANTITY 2)
SMART APPLICATOR 2161326-1 - 8- 2150467 -4 - - -
2150467 -5
A FINE CRIMP HEIGHT ADJUST
SERVO
LATCH PLATE
MECHANICAL FEED 2119949-1 2063961-1 5-18022-5 2119653-1 - -
PNEUMATIC FEED 2119950-1 2119792-2 - 2119641-1 - 2063440-1
2150467 -6
A NON-CRIMP HEIGHT ADJUST
SERVO
LATCH PLATE
- - - - - - -
- - - - - - -
2150467 -7 A FINE CRIMP HEIGHT ADJUST NONE - - - - - - -
7- 2150467 -7 A CRIMP TOOLING KIT - - - -
- - - -
SET UP GAUGE
2119599-2
ATLANTIC VERSION
Shown on sheets 1 of 4 & 2 of 4
(Pacific version shown on sheets 3 of 4 & 4 of 4)
ITEM
NO
DESCRIPTIONPART NO-1-2-5-6-7-77
1
CRIMPER, WIRE PREMIUM
2-456402-4
1
111111
2
SPACER, CRIMPER
455888-3
1
11111-
3
CRIMPER, INSULATION F
1-1803017-8
1
111111
4
BLOCK, FL CRIMPER SPACER
238009-1
1
11111-
5
SPACER
8-240641-6
1
11111-
6
-
-
1
------
7
BLADE, SLUG
9-240651-6
1
11111-
8
ANVIL, COMBINATION
1333213-7
1
111111
9
PLATE, FRONT SHEAR
690796-2
1
11111-
10
SPACER, SHEAR PLATE
1-240645-0
2
22222-
11
PLATE, REAR SHEAR
240833-1
1
11111-
13
SPACER,HOLD-DOWN
1752360-1
1
11111-
16
SPACER
240641-2
1
11111-
17
SCR, BHSC, RoHS (M6 X 12)
1-2079383-1
4
44444-
18
GUIDE, LOWER STRIP
1901259-2
2
22222-
20
DRAG
1752373-4
1
11111-
22
SPRING, COMPRESSION
2-22281-3
2
22222-
23
PLATE, STRIP HOLD DOWN
240825-9
1
11111-
24
PLATE, STRIP GUIDE
1752371-1
1
11111-
25
STUD, THREADED
1320906-1
2
22222-
27
STRIPPER (MACHINING)
240639-1
1
11111-
29
SCR, SKT HD CAP, RoHS, M4 X 10
1-2168083-0
2
22222-
31
SCR, SKT HD CAP, RoHS, M4 X 20
2168083-9
2
22222-
33
WASHER, FLAT, REG M4
1-18028-2
7
77777-
35
BOLT, ADJUSTMENT
2119092-1
1
111-1-
37
FA HEAD, ATLANTIC STYLE
2119085-1
1
11111-
38
RAM WASHER, PRECISION
1-2119644-4
1
11111-
39
APPLICATOR SHIM PACK
2119957-1
1
111-1-
40
DISC, NUMBERED FA WIRE ADJUSTMENT
2119645-1
1
111-1-
41
SCR, BHSC, RoHS (M8 X 25)
2079383-7
1
11111-
44
RAM,AMP STYLE, END FEED
2119369-1
1
111-1-
46
APPLICATOR BASIC ASSEMBLY, EF
2119655-5
1
11111-
47
FEED CAM, POST FEED
2119653-1
1
1-----
48
FEED CAM, PRE FEED
2119652-1
1
1-----
49
SCR, SKT HD CAP M4 X 6.0
18023-9
3
21----
51
PAWL, EF, AIR
2119792-2
1
-1----
52
NUT, HEX, REG, RoHS, M3.5
1-5018030-0
1
11111-
53
NUT, LOCK, HEX, TORQUE (M4)
986965-8
2
22222-
54
NUT, HEX, REG, RoHS, M3
5018030-1
2
22222-
55
NUT, HEX, REG, RoHS, M4
5018030-2
2
22222-
56
SCR, SKT HD CAP, RoHS, M4 X 10
1-2168083-0
2
22222-
57
SHCS, LOW HEAD, RoHS, M4 X 8
2168400-4
3
33333-
58
FEED FINGER
2063961-1
1
1-----
59
SCR, HEX HD CAP, M4 X 6.0
5-18022-5
1
1-----
60
SCR, BHSC, RoHS (M4 X 8)
2079383-4
1
11111-
62
SCR, SET, SOC, CONE POINT, M3 x 4.0
992763-5
3
333-3-
63
LIMITER, ADJUSTMENT BOLT
2119793-1
1
111-1-
64
SHCS, LOW HEAD, RoHS, M4 X 16
2168400-8
2
22222-
65
HOLDDOWN, TERMINAL
1901681-1
1
11111-
66
SCREW, DRIVE, RH, RoHS, 2 x .188
2168078-1
2
22222-
67
TAG,IDENTIFICATION
2119740-1
1
11--1-
70
SCR, SET, FLT POINT M3 X 10.0
2-18032-2
2
22222-
71
DOCUMENTATION PACKAGE
2119956-2
1
11111-
82
SPACER, CRIMPER
455888-4
1
11111-
133
SERVO FEED LATCH ASM
1633743-1
1
--11--
135
MEMORY CHIP, PROGRAMMED
SEE NOTE 4
1
--REFREF--
137
PIN, RETAIN, GRVD, 3/16 X .854
3-23627-7
1
-1----
163
SPRING, FEED FINGER
240638-1
1
-1----
164
COUNTER, MAGNETIC
994970-2
1
REFREFREFREFREF-
166
MAGNET, RARE EARTH HIGH ENERGY
994969-1
1
11111-
172
RING, RETAIN, EXTERN, 3/16 CRESCENT
21045-3
2
-2----
174
GUIDE PIN,HOLDDOWN
1901680-2
1
11111-
175
GUIDE PIN,HOLDDOWN
1752353-2
1
11111-
176
SPRING, COMPRESSION
8-22280-7
1
11111-
177
PIN, SLOTTED SPRING 3.0 X 14.0
6-993111-6
1
11111-
180
STANDOFF,HOLD-DOWN
1-1752354-0
1
11111-
183
FEED FINGER ASSEMBLY,EF
1901697-1
1
--REFREF--
213
TAG,IDENTIFICATION
2119740-2
1
--11--
238
AIR FEED MODULE
2063440-1
1
-1----
239
MECHANICAL FEED ASSEMBLY
2119580-1
1
1-----
240
SHCS, LOW HEAD, RoHS, M5 X 10
2168400-7
2
--22--
242
RETAINER, INSULATION DIAL
2119083-1
1
11111-
243
WASHER, WAVE SPRING, CREST-TO-CREST
2079764-1
1
11111-
ITEM
NO
DESCRIPTIONPART NO-1-2-5-6-7-77
244
CAM, SNAIL, INSULATION ADJUSTMENT
2119082-5
1
11111-
245
RAM, AMP STYLE, END FEED, NON-ADJUST
2119759-1
1
---1--
246
SPRING, COMPRESSION
1-22279-3
1
111-1-
247
DETENT PIN
2119798-1
1
111-1-
248
FEED CAM, AIR FEED
2119641-1
1
-1----
249
BUSHING, LCH5-12, MISUMI
2079988-1
1
-1----
250
PUSH ROD, AIR FEED
2119640-1
1
-1----
252
O-RING, .676 ID, .070 DIA. MAT.
8-21084-0
1
111-1-
260
APPLICATOR SHIM PACK
2119957-2
1
---1--
TERMINAL DATA:
TE TERMINAL
TE CRIMP SPECIFICATION
TERMINAL NAME:
.110 SERIES FASTON RECEPTACLE
WIRE STRIP LENGTH
INSULATION DIAMETER RANGE
2.40-3.20 mm [.094-.126 IN]
n
1.00-2.00 mm [.039-.079 IN]
TERMINAL
APPLICATION
SPECIFICATION
114-20109 - -
- - -
TERMINALS APPLIED
TE TERMINAL
C1__DWG_PN_1_0
TE TERMINAL
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_3_0
TE TERMINAL
C1__DWG_PN_4_0
160765-1
C1__DWG_PN_1_1
160765-5
C1__DWG_PN_2_1
160794-2
C1__DWG_PN_3_1
160822-4
C1__DWG_PN_4_1
160765-3
C1__DWG_PN_1_2
160772-1
C1__DWG_PN_2_2
160822-1
C1__DWG_PN_3_2
160765-4
C1__DWG_PN_1_3
160772-3
C1__DWG_PN_2_3
160822-3
C1__DWG_PN_3_3
CRIMP HEIGHT
REFERENCE SETTING
6.1
W1__FA_SETTING_1
6.5
W1__FA_SETTING_2
6.9
W1__FA_SETTING_3
WIRE
SIZE
CRIMP HEIGHT
mm [INCH]
22 AWG
W1__DWG_WGAUGE_1
0.81+/-0.05 [.032+/-.002]
W1__DWG_CRIMP_HT_1
24 AWG
W1__DWG_WGAUGE_2
0.76+/-0.05 [.030+/-.002]
W1__DWG_CRIMP_HT_2
26 AWG
W1__DWG_WGAUGE_3
0.71+/-0.05 [.028+/-.002]
W1__DWG_CRIMP_HT_3
TERMINAL DATA:
C2__TERM_MFG TERMINAL
C2__CRIMP_SPEC_SRC_STR
TERMINAL NAME:
C2__TERM_NAME
WIRE STRIP LENGTH
INSULATION DIAMETER RANGE
C2__DWG_STRIP_LEN_STR
n
C2__DWG_INSUL_OD_STR
TERMINAL
APPLICATION
SPECIFICATION
- - -
- - -
TERMINALS APPLIED
WIRE
SIZE
CRIMP HEIGHT
X
CRIMP HEIGHT
REFERENCE SETTING
TERMINAL DATA:
C3__TERM_MFG TERMINAL
C3__CRIMP_SPEC_SRC_STR
TERMINAL NAME:
C3__TERM_NAME
WIRE STRIP LENGTH
INSULATION DIAMETER RANGE
C3__DWG_STRIP_LEN_STR
n
C3__DWG_INSUL_OD_STR
TERMINAL
APPLICATION
SPECIFICATION
- - -
- - -
TERMINALS APPLIED
WIRE
SIZE
CRIMP HEIGHT
X
CRIMP HEIGHT
REFERENCE SETTING
APPLICATOR DATA
CRIMP SIZE TYPE
WIRE
1.40 mm [.055]
F
INSUL
2.29 mm [.090]
F
APPL INSTRUCTIONS
408-10390
APPLICATOR DATA
CRIMP SIZE TYPE
WIRE
1.40 mm [.055]
F
INSUL
-
-
APPL INSTRUCTIONS
408-10390
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER
REVISION DESCRIPTION FEED TYPE
APPLICATOR STYLE CONVERSION CHART
CONVERT TO PART NUMBERS REQUIRED
2150467 -2
1 FINE CRIMP HEIGHT ADJUST PNEUMATIC
- - - - - - -
SERVO LATCH PLATE 2119951-1 1901697-1 8- 2150467 -5 - - 2168400-7 (QUANTITY 2)
SMART APPLICATOR 2161326-1 - 8- 2150467 -4 - - -
2150467 -5
1 FINE CRIMP HEIGHT ADJUST
SERVO
LATCH PLATE
- - - - - - -
PNEUMATIC FEED 2119950-1 2119792-2 - 2119641-1 - 2063440-1
2150467 -6
1 NON-CRIMP HEIGHT ADJUST
SERVO
LATCH PLATE
- - - - - - -
- - - - - - -
2150467 -7 1 FINE CRIMP HEIGHT ADJUST NONE - - - - - - -
7- 2150467 -7 1 CRIMP TOOLING KIT - - - - - - - -
CABLE DIAMETER
RECOMMENDED SPARE PARTS
GREASE BEARING SURFACES LIGHTLY
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8- 2150467 -4
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8- 2150467 -4
SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- 2150467 -5
SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- 2150467 -6
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62 & 180.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37 & 180.
GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252.
MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
THE RECOMMENDED SET-UP FOR END FEED APPLICATORS IS POST-FEED WITH
ITEM 2119653-1. THE APPLICATOR CAN BE CONFIGURED FOR PRE-FEED WITH
ITEM 2119652-1 BUT MAY ENCOUNTER PROBLEMS WITH SOME APPLICATIONS.
FEED ISSUES OR TERMINAL JAMMING MAY OCCUR IN THE PRE-FEED CONFIGURATION.
WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR
USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM
WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT
THIS APPLICATOR APPLIES TERMINAL WITH A SEAL.
APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD
HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION.
APPLY #1-23419-5 LOC-TITE TO THREADS.
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
CUT TO LENGTH AT ASSEMBLY.
THIS APPLICATOR HAS BEEN DESIGNED TO APPLY WIRES WITH
THIN WALL (FLR) INSULATION.
THIS APPLICATOR HAS BEEN DESIGNED TO APPLY WIRES WITH
THIN WALL (FLR) INSULATION. THE INSULATION CRIMP &
APPLICABLE INSULATION RANGE MAY NOT CONFORM TO PARAMETERS
LISTED IN THE APPLICATION SPECIFICATION.
INSULATION RANGLE QUOTED IS THAT OF THE TERMINAL. THE SEAL
INSULATION RANGE IS #- # [# - # IN.]
INSULATION CRIMP MAY NOT CONFORM TO THAT STATED IN
RELEVANT APPLICATION SPECIFICATION.
FEED ADJUSTMENTS MAY BE REQUIRED WHEN SWITCHING TERMINALS.
SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
RECOMMENDED SPARE PARTS
GREASE BEARING SURFACES LIGHTLY
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8- 2150467 -4
SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- 2150467 -5
SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- 2150467 -6
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62 & 180.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37 & 180.
GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252.
MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.
WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR
USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM
WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT
1
1
1
1
1
1
1
2
4
6
7
8
9
10
11
1
1
1
1
1
4
4
12
1
9
9
9
10
11
6
6
6
6
