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MAX713CSE

Part # MAX713CSE
Description NICD/NIMH BATTERY FAST-CHARGECONTROLLER -
Category IC
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Technical Document


DISCLAIMER: The information provided herein is solely for informational purposes. Customers must be aware of the suitability of this product for their application, and consider that variable factors such as Manufacturer, Product Category, Date Codes, Pictures and Descriptions may differ from available inventory.

MAX712/MAX713
NiCd/NiMH Battery
Fast-Charge Controllers
10 ______________________________________________________________________________________
The 1.5V of overhead is needed to allow for worst-case
voltage drops across the pass transistor (Q1 of
Typical
Operating Circuit
), the diode (D1), and the sense
resistor (R
SENSE
). This minimum input voltage require-
ment is critical, because violating it can inhibit proper
termination of the fast-charge cycle. A safe rule of
thumb is to choose a source that has a minimum input
voltage = 1.5V + (1.9V x the maximum number of cells
to be charged). When the input voltage at DC IN drops
below the 1.5V + (1.9V x number of cells), the part
oscillates between fast charge and trickle charge and
might never completely terminate fast-charge.
The MAX712/MAX713 are inactive without the wall cube
attached, drawing 5µA (max) from the battery. Diode D1
prevents current conduction into the DRV pin. When the
wall cube is connected, it charges C1 through R1 (see
Typical Operating Circuit
) or the current-limiting diode
(Figure 19). Once C1 charges to 5V, the internal shunt
regulator sinks current to regulate V+ to 5V, and fast
charge commences. The MAX712/MAX713 fast charge
until one of the three fast-charge terminating conditions
is triggered.
If DC IN exceeds 20V, add a cascode connection in
series with the DRV pin as shown in Figure 5 to prevent
exceeding DRV’s absolute maximum ratings.
Furthermore, if Figure 19’s DC IN exceeds 15V, a tran-
sistor level-shifter is needed to provide the proper volt-
age swing to the MOSFET gate. See the MAX713 EV kit
manual for details.
Select the current-limiting component (R1 or D4) to
pass at least 5mA at the minimum DC IN voltage (see
step 6 in the
Getting Started
section). The maximum
current into V+ determines power dissipation in the
MAX712/MAX713.
maximum current into V+ =
(maximum DC IN voltage - 5V) / R1
power dissipation due to shunt regulator =
5V x (maximum current into V+)
Sink current into the DRV pin also causes power dissipa-
tion. Do not allow the total power dissipation to exceed
the specifications shown in the
Absolute Maximum
Ratings
.
Fast Charge
The MAX712/MAX713 enter the fast-charge state under
one of the following conditions:
1) Upon application of power (batteries already
installed), with battery current detection (i.e., GND
voltage is less than BATT- voltage), and TEMP
higher than TLO and less than THI and cell voltage
higher than the UVLO voltage.
2) Upon insertion of a battery, with TEMP higher than
TLO and lower than THI and cell voltage higher than
the UVLO voltage.
R
SENSE
sets the fast-charge current into the battery. In
fast charge, the voltage difference between the BATT-
and GND pins is regulated to 250mV. DRV current
increases its sink current if this voltage difference falls
below 250mV, and decreases its sink current if the volt-
age difference exceeds 250mV.
fast-charge current (I
FAST
) = 0.25V / R
SENSE
Trickle Charge
Selecting a fast-charge current (I
FAST
) of C/2, C, 2C, or
4C ensures a C/16 trickle-charge current. Other fast-
charge rates can be used, but the trickle-charge
current will not be exactly C/16.
BATT-
X
V+
OPEN
REF
BATT-
1
0
0
0
0
8
512
256
128
64
CURRENT-SENSE AMPLIFIER
PGM3 FAST_CHARGE Av
1.25V
V+
DC IN
GND
DRV
GND
CC
BATT-
R
SENSE
D1
REF
VLIMIT
CELL_VOLTAGE
BATT-
BATT-
IN_REGULATION
C2
Figure 6. Current and Voltage Regulator (linear mode)
MAX712/MAX713
NiCd/NiMH Battery
Fast-Charge Controllers
______________________________________________________________________________________ 11
The MAX712/MAX713 internally set the trickle-charge
current by increasing the current amplifier gain (Figure
6), which adjusts the voltage across R
SENSE
(see
Trickle-Charge V
SENSE
in the
Electrical Characteristics
table
)
.
Nonstandard Trickle-Charge
Current Example
Configuration:
Typical Operating Circuit
2 x Panasonic P-50AA 500mAh AA NiCd batteries
C/3 fast-charge rate
264-minute timeout
Negative voltage-slope cutoff enabled
Minimum DC IN voltage of 6V
Settings:
Use MAX713
PGM0 = V+, PGM1 = open, PGM2 = BATT-,
PGM3 = BATT-, R
SENSE
= 1.5 (fast-charge current,
I
FAST
= 167mA), R1 = (6V - 5V) / 5mA = 200
Since PGM3 = BATT-, the voltage on R
SENSE
is regulat-
ed to 31.3mV during trickle charge, and the current is
20.7mA. Thus the trickle current is actually C/25, not
C/16.
Further Reduction of Trickle-Charge
Current for NiMH Batteries
The trickle-charge current can be reduced to less than
C/16 using the circuit in Figure 7. In trickle charge,
some of the current will be shunted around the battery,
since Q2 is turned on. Select the value of R7 as follows:
R7 = (V
BATT
+ 0.4V) / (l
TRlCKLE
- I
BATT
)
where V
BATT
= battery voltage when charged
I
TRlCKLE
= MAX712/MAX713 trickle-charge
current setting
I
BATT
= desired battery trickle-charge current
Regulation Loop
The regulation loop controls the output voltage between
the BATT+ and BATT- terminals and the current
through the battery via the voltage between BATT- and
GND. The sink current from DRV is reduced when the
output voltage exceeds the number of cells times
V
LIMIT
, or when the battery current exceeds the pro-
grammed charging current.
For a linear-mode circuit, this loop provides the following
functions:
1) When the charger is powered, the battery can be
removed without interrupting power to the load.
2) If the load is connected as shown in the
Typical
Operating Circuit
, the battery current is regulated
regardless of the load current (provided the input
power source can supply both).
Voltage Loop
The voltage loop sets the maximum output voltage
between BATT+ and BATT-. If V
LIMIT
is set to less than
2.5V, then:
Maximum BATT+ voltage (referred to BATT-) = V
LIMIT
x
(number of cells as determined by PGM0, PGM1)
VLIMIT should be set between 1.9V and 2.5V. If VLIMIT
is set below the maximum cell voltage, proper
termination of the fast-charge cycle might not occur.
Cell voltage can approach 1.9V/cell, under fast charge,
in some battery packs. Tie V
LIMIT
to V
REF
for normal
operation .
With the battery removed, the MAX712/MAX713 do not
provide constant current; they regulate BATT+ to the
maximum voltage as determined above.
OPEN 2C I
FAST
/32
Fast-Charge Rate
Trickle-Charge
Current (I
TRICKLE
)
V+ 4C I
FAST
/64
BATT- C/2 I
FAST
/8
PGM3
REF C I
FAST
/16
Table 5. Trickle-Charge Current
Determination from PGM3
MAX712
MAX713
FASTCHG
R
SENSE
BATTERY
R7
Q2
10k
V+
10k
DRV
D1Q1
DC IN
GND
Figure 7. Reduction of Trickle Current for NiMH Batteries
(linear mode)
MAX712/MAX713
NiCd/NiMH Battery
Fast-Charge Controllers
12 ______________________________________________________________________________________
The voltage loop is stabilized by the output filter
capacitor. A large filter capacitor is required only if the
load is going to be supplied by the MAX712/MAX713 in
the absence of a battery. In this case, set C
OUT
as:
C
OUT
(in farads) = (50 x I
LOAD
) / (V
OUT
x BW
VRL
)
where BW
VRL
= loop bandwidth in Hz
(10,000 recommended)
C
OUT
> 10µF
I
LOAD
= external load current in amps
V
OUT
= programmed output voltage
(V
LIMIT
x number of cells)
Current Loop
Figure 6 shows the current-regulation loop for a linear-
mode circuit. To ensure loop stability, make sure that
the bandwidth of the current regulation loop (BW
CRL
) is
lower than the pole frequency of transistor Q1 (f
B
). Set
BW
CRL
by selecting C2.
BW
CRL
in Hz = gm / C2, C2 in farads,
gm = 0.0018 Siemens
The pole frequency of the PNP pass transistor, Q1, can
be determined by assuming a single-pole current gain
response. Both f
T
and B
o
should be specified on the
data sheet for the particular transistor used for Q1.
f
B
in Hz = f
T
/ B
o
, f
T
in Hz, B
o
= DC current gain
Condition for Stability of Current-Regulation Loop:
BW
CRL
< f
B
The MAX712/MAX713 dissipate power due to the cur-
rent-voltage product at DRV. Do not allow the power
dissipation to exceed the specifications shown in the
Absolute Maximum Ratings
. DRV power dissipation can
be reduced by using the cascode connection shown in
Figure 5 or by using a switch-mode circuit.
Power dissipation due to DRV sink current =
(current into DRV) x (voltage on DRV)
Voltage-Slope Cutoff
The MAX712/MAX713’s internal analog-to-digital con-
verter has 2.5mV of resolution. It determines if the bat-
tery voltage is rising, falling, or unchanging by
comparing the battery’s voltage at two different times.
After power-up, a time interval of t
A
ranging from 21sec
to 168sec passes (see Table 3 and Figure 8), then a
battery voltage measurement is taken. It takes 5ms to
perform a measurement. After the first measurement is
complete, another t
A
interval passes, and then a
second measurement is taken. The two measurements
are compared, and a decision whether to terminate
charge is made. If charge is not terminated, another full
two-measurement cycle is repeated until charge is
terminated. Note that each cycle has two t
A
intervals
and two voltage measurements.
The MAX712 terminates fast charge when a compari-
son shows that the battery voltage is unchanging. The
MAX713 terminates when a conversion shows the bat-
tery voltage has fallen by at least 2.5mV per cell. This is
the only difference between the MAX712 and MAX713.
Temperature Charge Cutoff
Figure 9a shows how the MAX712/MAX713 detect over-
and under-temperature battery conditions using negative
temperature coefficient thermistors. Use the same model
thermistor for T1 and T2 so that both have the same
nominal resistance. The voltage at TEMP is 1V (referred
to BATT-) when the battery is at ambient temperature.
The threshold chosen for THI sets the point at which
fast charging terminates. As soon as the voltage-on
TEMP rises above THI, fast charge ends, and does not
restart after TEMP falls below THI.
The threshold chosen for TLO determines the tem-
perature below which fast charging will be inhibited.
If TLO > TEMP when the MAX712/MAX713 start up, fast
charge will not start until TLO goes below TEMP.
The cold temperature charge inhibition can be disabled
by removing R5, T3, and the 0.022µF capacitor; and by
tying TLO to BATT-.
To disable the entire temperature comparator charge-
cutoff mechanism, remove T1, T2, T3, R3, R4, and R5,
and their associated capacitors, and connect THI to V+
and TLO to BATT-. Also, place a 68kQ resistor from
REF to TEMP, and a 22kresistor from BATT- to TEMP.
Some battery packs come with a temperature-detecting
thermistor connected to the battery pack’s negative
POSITIVE
RESIDUAL
5ms 5ms 5ms 5ms 5ms 5ms
t
A
t
A
t
A
t
A
t
A
t
A
INTERVAL
NOTE: SLOPE PROPORTIONAL TO VBATT
INTERVAL INTERVAL INTERVAL INTERVAL INTERVAL
NEGATIVE
RESIDUAL
ZERO
RESIDUAL
VOLTAGE
RISES
0t
ZERO
VOLTAGE
SLOPE
CUTOFF FOR MAX712
NEGATIVE
VOLTAGE
SLOPE
CUTOFF FOR MAX712
OR MAX713
COUNTS
Figure 8. Voltage Slope Detection
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