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BQ2031SN-A5

Part # BQ2031SN-A5
Description IC, LEAD ACID FAST CHARGE16-PIN SOIC
Category IC
Availability In Stock
Qty 56
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Manufacturer Available Qty
Texas Instruments
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Technical Document


DISCLAIMER: The information provided herein is solely for informational purposes. Customers must be aware of the suitability of this product for their application, and consider that variable factors such as Manufacturer, Product Category, Date Codes, Pictures and Descriptions may differ from available inventory.

The resistor values are calculated from the following:
Equation 1
RB1
RB2
NV
V
FLT
=
()
.22
1
Equation 2
RB1
RB2
RB1
RB3
(
N
)
BLK
+=
V
22
1
.
Equation 3
I
V
R
MAX
SNS
=
0 250.
where:
n
N = Number of cells
n
V
FLT
= Desired float voltage
n
V
BLK
= Desired bulk charging voltage
n
I
MAX
= Desired maximum charge current
These parameters are typically specified by the battery
manufacturer. The total resistance presented across the
battery pack by RB1 + RB2 should be between 150k
and 1M
. The minimum value ensures that the divider
network does not drain the battery excessively when the
power source is disconnected. Exceeding the maximum
value increases the noise susceptibility of the BAT pin.
An empirical procedure for setting the values in the re-
sistor network is as follows:
1. Set RB2 to 49.9 k
. (for 3 to 18 series cells)
2. Determine RB1 from equation 1 given V
FLT
3. Determine RB3 from equation 2 given V
BLK
4. Calculate R
SNS
from equation 3 given I
MAX
Battery Insertion and Removal
The bq2031 uses V
BAT
to detect the presence or absence
of a battery. The bq2031 determines that a battery is
present when V
BAT
is between the High-Voltage Cutoff
(V
HCO
= 0.6
*
V
CC
) and the Low-Voltage Cutoff (V
LCO
=
0.8V). When V
BAT
is outside this range, the bq2031 de
-
termines that no battery is present and transitions to
the Fault state. Transitions into and out of the range
between V
LCO
and V
HCO
are treated as battery inser
-
tions and removals, respectively. Besides being used to
detect battery insertion, the V
HCO
limit implicitly serves
as an over-voltage charge termination, because exceed
-
ing this limit causes the bq2031 to believe that the bat
-
tery has been removed.
The user must include a pull-up resistor from the posi
-
tive terminal of the battery stack to VDC (and a diode to
prevent battery discharge through the power supply
when the supply is turned off) in order to detect battery
removal during periods of voltage regulation. Voltage
regulation occurs in pre-charge qualification test 1 prior
to all of the fast charge algorithms, and in phase 2 of the
Two-Step Voltage fast charge algorithm.
Temperature Monitoring
The bq2031 monitors temperature by examining the
voltage presented between the TS and SNS pins (V
TEMP
)
by a resistor network that includes a Negative Tempera
-
ture Coefficient (NTC) thermistor. Resistance variations
around that value are interpreted as being proportional
to the battery temperature (see Figure 7).
The temperature thresholds used by the bq2031 and
their corresponding TS pin voltage are:
n
TCO—Temperature cutoff—Higher limit of the tem
-
perature range in which charging is allowed. V
TCO
=
0.4
*
V
CC
n
HTF—High-temperature fault—Threshold to
which temperature must drop after temperature
cutoff is exceeded before charging can begin again.
V
HTF
= 0.44
*
V
CC
7
bq2031
FG203104.eps
V
CC
V
LTF
= 0.6V
V
HTF
= 0.44V
V
TCO
= 0.4V
HotterV
SS
TCO
HTF
LTF
Colder
Voltage
Temperature
Figure 7. Voltage Equivalent
of Temperature Thresholds
n
LTF—Low-temperature fault—Lower limit of the
temperature range in which charging is allowed. V
LTF
= 0.6
*
V
CC
A resistor-divider network must be implemented that
presents the defined voltage levels to the TS pin at the
desired temperatures (see Figure 8).
The equations for determining RT1 and RT2 are:
Equation 4
06
0 250
1
.
(.)
()
()
∗=
+
∗+
V
VV
RT1 RT2 R
RT2 R
CC
CC
LTF
LTF
Equation 5
044
1
1
.
()
()
=
+
∗+
RT1 RT2 R
RT2 R
HTF
HTF
where:
n
R
LTF
= thermistor resistance at LTF
n
R
HTF
= thermistor resistance at HTF
TCO is determined by the values of RT1 and RT2. 1%
resistors are recommended.
Disabling Temperature Sensing
Temperature sensing can be disabled by removing RT
and using a 100k
resistor for RT1 and RT2.
Temperature Compensation
The internal voltage reference used by the bq2031 for all
voltage threshold determinations is compensated for
temperature. The temperature coefficient is -3.9mV/°C,
normalized to 25°C. Voltage thresholds in the bq2031
vary by this proportion as ambient conditions change.
Fast-Charge Termination
Fast-charge termination criteria are programmed with
the fast charge algorithm per Table 1. Note that not all
criteria are applied in all algorithms.
Minimum Current
Fast charge terminates when the charging current drops
below a minimum current threshold programmed by the
value of IGSEL (see Table 3). This is used by the Two-
Step Voltage algorithm.
8
bq2031
FG203105.eps
bq2031
V
CC
SNS
V
CC
V
SS
13
12
7
BAT -
R
SNS
V
SS
RT1
RT2
TS
8
RT
NTC
Thermistor
t
Figure 8. Configuring
Temperature Sensing
IGSEL I
MIN
0I
MAX
/10
1I
MAX
/20
ZI
MAX
/30
Table 3. I
MIN
Termination Thresholds
Second Difference (
2
V)
Second difference is a Unitrode proprietary algorithm
that accumulates the difference between successive sam
-
ples of V
BAT
. The bq2031 takes a sample and makes a
termination decision at a frequency equal to 0.008
*
t
MTO
. Fast charge terminates when the accumulated dif
-
ference is
-8mV. Second difference is used only in the
Two-Step Current algorithm, and is subject to a hold-off
period (see below).
Maximum Voltage
Fast charge terminates when V
CELL
V
BLK
.V
BLK
is set
per equation 2. Maximum voltage is used for fast charge
termination in the Two-Step Current and Pulsed Cur
-
rent algorithms, and for transition from phase 1 to
phase 2 in the Two-Step Voltage algorithm. This crite
-
rion is subject to a hold-off period.
Hold-off Periods
Maximum V and
2
V termination criteria are subject
to a hold-off period at the start of fast charge equal to
0.15
*
t
MTO
. During this time, these termination criteria
are ignored.
Maximum Time-Out
Fast charge terminates if the programmed MTO time is
reached without some other termination shutting off
fast charge. MTO is programmed from 1 to 24 hours by
an R-C network on TMTO (see Figure 9) per the equa-
tion:
Equation 6
t
MTO
= 0.5
*
R
*
C
where R is in k
, C is in
µ
F, and t
MTO
is in hours. Typi
-
cally, the maximum value for C of 0.1
µ
F is used.
Fast-charge termination by MTO is a Fault only in the
Pulsed Current algorithm; the bq2031 enters the Fault
state and waits for a new battery insertion, at which
time it begins a new charge cycle. In the Two-Step Volt
-
age and Two-Step Current algorithms, the bq2031 tran
-
sitions to the maintenance phase on MTO time-out.
The MTO timer starts at the beginning of fast charge. In
the Two-Step Voltage algorithm, it is cleared and re
-
started when the bq2031 transitions from phase 1 (cur
-
rent regulation) to phase 2 (voltage regulation). The
MTO timer is suspended (but not reset) during the out-
of-range temperature (Charge Pending) state.
Maintenance Charging
Three algorithms are used in maintenance charging:
n Two-Step Voltage algorithm
n
Two-Step Current algorithm
n
Pulsed Current algorithm
Two-Step Voltage Algorithm
In the Two-Step Voltage algorithm, the bq2031 provides
charge maintenance by regulating charging voltage to
V
FLT
. Charge current during maintenance is limited to
I
COND
.
Two-Step Current Algorithm
Maintenance charging in the Two-Step Current Algo
-
rithm is implemented by varying the period (T
P
)ofa
fixed current (I
COND
=I
MAX
/5) and duration (0.2 sec
-
onds) pulse to achieve the configured average mainte
-
nance current value. See Figure 10.
Maintenance current can be calculated by:
Equation 7
Maintenance current
I
T
I
T
COND
P
MAX
P
=
=
(( . ) ) (( . ) )02 004
where T
P
is the period of the waveform in seconds.
Table 4 gives the values of P programmed by IGSEL.
9
bq2031
TM
FG203112.eps
V
CC
V
SS
bq2031
12
13
1
V
SS
V
CC
C
R
Figure 9. R-C Network for Setting MTO
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