MIL-C-83733 DPK
249-5500-010 Socket*
249-5500-011 PIN*
249-5500-012 Socket*
249-5500-013 PIN*
INSULATOR, BEAD CONTACT, PIN
BODY ASSEMBLY
1. These assembly instructions apply to 249-5500-010,
and 249-5500-011.
2. The following assembly tools are required:
a) CCT-C9 hex crimp tool
b) MS3198-Q W/L-3198-C1 contact crimp tool and
locator
c) 149 C(300 F) hot air gun (recommended): Regal
heat Gun No. 9A)
d) Blades, scissors, and picks
BODY ASSEMBLY
13/64 +_ 1/64
(5.16 +_ 0.40)
3/16 +_ 1/64
(4.76 +_ 0.40)
13/64 +_ 1/64
(5.16 +_ 0.40)
1/8 +_ 1/64
(3.18 +_ 0.40)
3/8 +_ 1/64
(9.52 +_ 0.40)
5/16 +_ 1/64
(7.94 +_ 0.40)
BODY INSERT
INSULATOR, BEAD
HEX CRIMP
R
ING, OUTER
BODY ASSEMBLY
CENTER CONDUCTOR
MUST BE VISIBLE
IN INSEPECTION HOLE
8 INDENT CRIMP
C
ONTACT, PIN
OR SOCKET
BODY INSERT
INSULATOR, BEAD
HEX CRIMP
SLEEVE,
HEAT SHRINK
RING, OUTER
BODY ASSEMBLY
CENTER CONDUCTOR
MUST BE VISIBLE
IN INSEPECTION HOLE
8 INDENT CRIMP
CONTACT, PIN
OR SOCKET
CONTACT, SOCKET
B
ODY INSERT
RING, OUTER
STEP 1.
STEP 2.
STEP 3.
STEP 4.
STEP 1. STEP 5.
STEP 6.
STEP 7.
STEP 2.
STEP 3.
STEP 4.
STEP 5.
NOTES:
1. These assembly instructions apply to 249-5500-010,
and 249-5500-011.
2. The following assembly tools are required:
a) CCT-C9 hex crimp tool
b) M22520/2-01 contact crimp tool and locator
c) 149 C(300 F) hot air gun (recommended): Regal
heat Gun No. 9A)
d) Blades, scissors, and picks
NOTES:
STEP 6.
INSULATOR, BEAD
CONTACT, PIN
BODY ASSEMBLY
BODY ASSEMBLY
BODY INSERT
RING, OUTER
SLEEVE
HEAT SHRINK
COAXIAL CABLE
RG-188/U
CONTACT, SOCKET
COAXIAL CABLE
RG-180/U OR RG-195/U
S
lide outer ring over cable as shown (Figure 1). Slide body assembly over componenets and under shield until firmly
bottomed in place. Locate outer ring over shield and against body as
s
hown (Figure 3).
With cable and body assembly securely held together, hex crimp the
o
uter ring with tool CCT-C9 (Figure 3). Important: For optimum hex
crimp, firmly bottom the outer ring against the shoulder of the hex die
b
efore compressing the handles.
Slide body assembly over componenets and under shield until firmly
bottomed in place. Locate outer ring over shield and against body as
shown (Figure 3).
With cable and body assembly securely held together, hex crimp the
outer ring with tool CCT-C9 (Figure 3). Important: For optimum hex
crimp, firmly bottom the outer ring against the shoulder of the hex die
before compressing the handles.
The final step is to shrink the heat sleeve in place with a hot air source
of 149 C to 327 C (300 F to 621 F) (Figure 3).
Strip cable as shown (Figure 1).
Install body insert, insulatro bed, and contact on cable as shown
(Figure 2.)
With body insert, insulator bead, and contact firmly in place, crimp the
c
ontact with tool M22520/2-01 (setting number 3) and loacator
M22520/2-30 (Figure 2). Caution: The assembled componenets must
b
e tightly in place after crimping.
With body insert, insulator bead, and contact firmly in place, crimp the
contact with tool M22520/2-01, using setting number 3 and loacator
M22520/2-30 (Figure 2). Caution: The assembled componenets must
be tightly in place after crimping.
Slide heat-shrink sleeve and outer ring over cable as shown.
Strip cable as shown (Figure 1). Caution: Do not nick shield wires.
Install body insert, insulator bead, and contact on cable as shown.
*These contacts are used in the F59C7 layout.
*These contacts are used in the G59C7 layout.
