Amphenol 10-497643-25

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Amphenol 9939
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Technical Document


DISCLAIMER: The information provided herein is solely for informational purposes. Customers must be aware of the suitability of this product for their application, and consider that variable factors such as Manufacturer, Product Category, Date Codes, Pictures and Descriptions may differ from available inventory.

12-092-14
Amphenol Corporation
Amphenol Aerospace
40-60 Delaware Avenue
Sidney, New York 13838-1395
Phone: 800-678-0141 or 607-563-5011
www.amphenol-aerospace.com
MIL-DTL-38999, Series III
Aluminum
Stainless Steel/Firewall
Composite
Clutch-Lok
®
High Vibration
Amphenol Tri-Start
Subminiature Cylindrical Connectors
®
TM
Table of Contents Page No.
Series III - The Highest Performance MIL-DTL-38999 Connector ...................... 1
Tri-Start Series III Versatility and Options ........................................................... 2
Shell Styles and Key Design Features ............................................................... 3
Test Data .......................................................................................................... 4
Specifications .................................................................................................... 5
Insert Availability and Identification ................................................................ 6, 7
Alternate Positioning .......................................................................................... 8
Insert Arrangements ................................................................................... 9-15
Crimp
TVP00R/CTVP00R Wall Mounting Receptacle .......................................... 16
TVP02R/CTVP02R Box Mounting Receptacle .......................................... 17
TV06R/CTV06R Straight Plug ................................................................... 18
TV26/MTV26 CLUTCH-LOK® Straight Plug .............................................. 19
TV07R/CTV07R Jam Nut Receptacle ....................................................... 20
TV01R/CTV01R Line Receptacle .............................................................. 21
TV09R Flange Mounting Plug .................................................................... 22
Hermetic
TVPS02Y Box Mounting Receptacle ......................................................... 23
TVS07Y Jam Nut Receptacle ................................................................... 24
TVSIY Solder Mounting Receptacle .......................................................... 25
TVSHIY Weld Mounting Recepacle ........................................................... 26
Fail Safe, Lanyard Release
Design Features, Types ............................................................................ 27
D38999/29, D38999/30 Lanyard Release Plug ..................................... 28-30
D38999/31 TV Fail Safe Lanyard Release Plug for MIL-STD-1760 .......31, 32
Accessories for Lanyard Release Connectors.......................................... 33
Accessories
Receptacle Protection Caps ..................................................................... 34
Plug Protection Caps ................................................................................ 35
Dummy Receptacles ................................................................................ 36
Cable Clamps ........................................................................................... 37
Universal Header Assembly for Flex Print or PC Board Connectors ....38, 39
Contacts, Sealing Plugs, Plastic/Metal Protection Caps ................................... 40
Contacts (Printed Circuit Board, Wire wrap) .................................................... 41
Application Tools .............................................................................................. 42
How to Order
Amphenol® TV, Metal and Amphenol® TV26 CLUTCH-LOK® ................... 43
D38999, TV Military, Metal and MTV26 CLUTCH-LOK® ............................ 44
Amphenol® CTV, Composite ..................................................................... 45
D38999, CTV Military, Composite .............................................................. 46
Composite Weight Comparisons ..................................................................... 47
Specials (Fiber Optics, Filter Protection, Flex Assemblies,
PCB Applications) ..................................................................................... 48
Specials (Coax, Twinax, Triax Contacts, Ground Plane Connectors,
Press Fit Connectors) ............................................................................. 49
Specials (Quadrax Contacts)......................................................................... 50
Specials (Deep Reach Shells, Stand-off Flange Shells, Connectors with
Integral Strain Reliefs, ESD Protection, RJ Field Connectors .................. 51
Sales Office and Distributor Listing ................................................................ 52
For additional information concerning Amphenol Tri-Start Connectors, or if there
are special application requirements, contact your local sales office or
Amphenol Aerospace
40-60 Delaware Ave.
Sidney, New York 13838-1395
Phone: 607-563-5011 Fax: 607-563-5157
www.amphenol-aerospace.com
Amphenol Aerospace is a Certified ISO9001 Manufacturer.
1
Amphenol
®
Tri-Start
Series III - the highest performance
MIL-DTL-38999 connector
Tri-Start
TM
MIL-DTL-38999 Series III
with Metal Shells - Aluminum, Stainless Steel, Class K Firewall
Composite Tri-Start,
Qualified to MIL-DTL-38999, Rev. J
Amphenol
®
Tri-Start MIL-DTL-38999* Series III Connectors
offer the highest performance capabilities for both general
duty and severe environment applications. Meeting or ex-
ceeding MIL-DTL-38999 Series III requirements, the Tri-Start
connector with standard metal shells (aluminum or stain-
less steel with several finish options) offers these features:
EMI Shielding - solid metal to metal coupling, grounding
fingers, electroless nickel plating, and thicker wall sections
provide superior EMI shielding capability of 65dB minimum
at 10 GHz
Contact Protection - recessed pins in this 100% scoop-
proof connector minimize potential contact damage
Moisture Resistance - improved interfacial seal design
helps prevent electrolytic erosion of contacts
Corrosion Resistance - shells of stainless steel or
cadmium over nickel plating withstand a 500 hour salt spray
exposure
Vibration/Shock - operates under severe high temperature
vibration, through 200°C
Firewall Capability - available in a stainless steel shell,
class RK, RS
Lockwiring Eliminated - unique, self-locking, quick
coupling connector eliminates lockwiring
Quick Coupling - completely mates and self-locks in a
360° turn of the coupling nut
Inventory Support Commonality - uses standard MIL-
DTL-38999 contacts, application tools, insert arrangements
Electrostatic Discharge Protection (ESD) - protection for
sensitive circuitry without diodes, varistors, etc., with the
use of the Faraday Cage principal which shunts high
voltage, high current discharge events (see page 51)
Ground Plane Connectors - with metallic insert for
common grounding of coax, triax or twinax contact outer
shield (see page 49)
Hermetic- air leakage limited to 1 X 10
-7
cm
3
per second
optional
MIL-Qualified to MIL-DTL-38999, Rev. K, the Amphe-
nol
®
Composite Tri-Start Connector offers a lightweight,
corrosion resistant connector with the same high
performance features as its metal counterpart. The
Composite Tri-Start Connector also includes the fol-
lowing features:
Lightweight - 17% – 70% weight savings
(17–40% weight savings vs. aluminum)
(60–70% weight savings vs. stainless steel)
See Composite weight comparison chart, pg. 47.
Corrosion Resistance - available in standard MIL-
DTL-38999 olive drab cadmium (175°C) and electro-
less nickel plating (200°C), both withstanding 2000
hours of salt spray exposure. The base material is
able to withstand an indefinite exposure to salt spray.
Durability - 1500 couplings minimum (in reference to
connector couplings, not contacts)
Extended Life Contact - Mil-approved plating
process which provides 1500 couplings minimum
The latest offering from Amphenol in MIL-DTL-38999,
the CLUTCH-LOK connector offers:
All advantages of stainless steel/Class K firewall Tri-
Start connectors plus a unique clutch design that
actually tightens itself under vibration.
Features include:
High degree of differential torque
No settling back to the next ratchet tooth
• Completely intermateable with all existing
MIL-DTL-38999 Series III connectors
Offers advantage in inaccessible, hard to reach
areas where mating torque is difficult to apply and
complete coupling is not verifiable by inspection
See page 19 for description, 43 and 44 for ordering.
CLUTCH-LOK
TM
MIL-DTL-38999 Series III
High Vibration Connector
* MIL-DTL-38999 Series III supersedes MIL-C-38999 Series III.
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