100
Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
Note: All part numbers are RoHS compliant.
Cable Connectors
HDP-20 Connector Contacts, Precision Formed
Contact Size 20 DF
Pin Diameter .040 [1.02]
Material and Finish:
Pin—Brass
Socket—Phosphor bronze
Plated
A—Select—Gold flash over nickel on
entire contact, with additional .000030
[0.00076] gold on mating end
B—Duplex—.000030 [0.00076] gold on
mating end, tin on termination end, with
entire contact nickel underplated
C—Gold flash over nickel on entire
contact
D—Duplex—Gold flash on mating end,
tin on termination end, with entire
contact nickel underplated
Related Product Data:
Performance Characteristics—
page 41
Connectors used with:
HDP—pages 92-97
Application Tooling—page 102
Technical Documents:
Product Specification—108-40005
Application Specifications—
114-10000
114-40030
Note: Instruction Sheets for TE Tooling
are packaged with the tooling. For
additional information call the Tooling
Assistance Center: 1-800-722-1111.
Insertion/Extraction Tool
No. 91285-1
Instruction Sheet—408-9404
Without Insulation Support
Pin
Socket
P
in
Socket
W
ire Size
C
ontact
H
and Tools for Loose Form Contacts
Range
Finish
C
ontact Part Numbers
CERTI-CRIMP II Applicators*
AWG
Ins. Dia.
(Plating
Pin Socket
PRO-CRIMPER II
Hand Tool for Strip Form
[
mm
2
]
Max.
C
ode)
Strip Form Loose Form Strip Form Loose Form
Hand Tool
(
Color Code) Contacts
A 66507-3 66507-9 66505-3 66505-9
.040
B 1658540-4 1658540-5 1658538-2 —
91503-1 466423-4**
*
1
.02
C
66507-4 1-66507-0 66505-4 1-66505-0
58448-2
(
Blue Dot) 466901-1***
2
8-24
D 1658540-1 1658540-2 1658538-3 1658538-1
0.08-0.2
.060
A
66682-2 66682-4 66683-2 66683-4
1
.52
B 5066682-9 — 1-5066683-0 ——
91549-1
466963-1***
D 5066682-6 — 5066683-7 —
(
Black Dot)
A
745254-2 745254-6 745253-2 745253-6
26-22 .040
B 1658544-2 1658544-1 1658543-2 1658543-1
91525-1
0.15-0.4 1.27
C 745254-3 745254-7 745253-3 745253-7
—
(Yellow Dot)
4
66968-1***
D
1658544-3 — 1658543-3 —
A 66506-3 66506-9 66504-3 66504-9
24-20 .060
B 1658539-1 1658539-3 1658537-3 1658537-4
91503-1 466422-4**
*
0
.2-0.6 1.52
C
66506-4 1-66506-0 66504-4 1-66504-0
58448-2
(
Red Dot) 466900-1***
D 1658539-2 1658539-4 1658537-1 1658537-2
***For Part Nos. of Special Applicators and Applicators for other model machines, call the TE Tooling Assistance
Center at 1-800-722-1111.
***For use with AMP-O-LECTRIC Model “G” Terminating Machine.
***For use with AMP-O-MATIC Model II Stripper-Crimper Machine.
Hand Tools for
Wire Size
Contact
Contact Part Numbers
Loose Form Contacts
Range
Ins. Dia. Finish
Pin Socket
CERTI-CRIMP II Applicators*
AWG
Max. (Plating
Strip Form Strip Form
Hand Tool for Strip Form
[mm
2
]
Code)
(Color Code) Contacts
28-24 .068
A 205310-2 205311-3
91548-1
466903-1***
0.08-0.2 1.73 (Blue Dot)
24-20 .068
A 205202-2 205201-3
91548-1
0.2-0.6 1.73
C 205202-6 205201-6
(Red Dot)
466902-1***
A 745229-2 745230-2
22-18 .068
B 1658541-1 1658542-2
91513-1
0.4-0.8 1.73
C 745229-5 745230-5
(Green Dot)
466996-1***
D—1658542-1
Note: Wire insulation diameter is limited by the connector housing cavity and clearance for the
insertion/extraction tool.
***For Part Nos. of Special Applicators and Applicators for other model machines, call the TE Tooling Assistance
Center at 1-800-722-1111.
***For use with AMP-O-MATIC Model II Stripper-Crimper Machine.
With Insulation Support
Crimp Snap-In
Contacts
